Structural Steel Processing At Bushwick Metals
Projections show that the global structural steel market will reach a size of $226.91 billion by 2030.
Steel is the most widely used material on the planet due to the various advantages it brings. Structural steel processing allows companies to produce different kinds of steel parts to meet various specifications. Bushwick Metals is a professional steel fabrication company that offers a wide range of products and services that could be ideal for your project.
For a rundown of what structural steel fabrication is, and the services we offer, keep reading.
What Is Structural Steel Fabrication?
Steel fabrication is a process that can involve a range of techniques to produce specific parts. Steel construction relies on these parts to complete projects with various requirements. Steel processing can meet different specifications in terms of shape, size, and type of products. This often requires specialized equipment and a high degree of skill.
While various suppliers offer steel parts, Bushwick Metals stands out without value-added services. Through custom steel processing, we can produce parts exactly as you need them.
We have multiple saws capable of cutting steel beams and bundles down to the required sizes. We can perform highly complex, accurate cuts that meet or exceed industry-standard tolerances. This can be done with beams up to 44 inches and bundles up to 24 x 44 inches.
This is perhaps our most common steel process, and we offer a range of different techniques, such as:
- Oxy-fuel cutting
- High-definition plasma cutting
- Carbide Scribing
All of these are done using a single machine to maximize efficiency. This keeps costs, turnaround times, and scrap material to a minimum. Our built-in nesting software makes this possible while maintaining both accuracy and quality.
Shearing and Bending
We have numerous shears that can process sheets as thin as 16 gauge and plates as thick as 5/8 inches. These can be up to 12 feet in length. We also have multiple press brakes that can bend sheets and plates anywhere up to 1/2 inch thick (with a minimum length of 12 feet). They can be bent to almost any shape with a high degree of accuracy.
Section Bending and Cambering
We can take steel from our huge inventory and accurately bend it to meet your need. We’re able to bend a range of products including:
Bending can achieve almost any shape, so whatever requirements you have, we’ll be able to meet them. We’ll also camber beams if you need to meet certain load capacities. We can camber any beams up to 40 inches wide as long as they are 25 feet or longer. The maximum camber will depend on the size and length of the beam.
Tee Splitting and Straightening
Thermal cutting can cause beams to bow and twist. We use a rotary-mechanical shear to split beams, which gives much better results. After splitting, we use our roll-straightening service to ensure our tees are the highest quality available.
Custom Roll Formed Floor and Roof Deck
We have a state-of-the-art roll former that can roll out different types of roof and floor decks. The deck we produce can be galvanized or painted, depending on your needs, and can be roll-formed anywhere from 3 to 40 feet in length.
Bushwick Metals Products
Over the years, our company has grown. We have multiple warehouses, and in these, we maintain a wide range of popular steel products. We’ve built up one of the most diverse inventories of metal products in the US.
As standard, we keep the following in stock in all of our warehouses:
- Tubing & Piping
- Expanded metal & Grating
- Heavy Structural Products
On some rare occasions, you might need something that we don’t regularly stock. In these situations, we can either fabricate the parts you need or order them from one of our many suppliers across the globe.
Bushwick Metals has been in the steel industry for more than a century. As such, it’s safe to say we know what we’re doing. Our warehouses maintain a huge inventory of standard parts, so in many cases, you’ll be able to get what you need immediately. If you need more specific parts, we offer custom steel fabrication which is done in-house.
We provide next-day delivery, so as soon as your parts are ready we can get them out to you. This will keep your project running smoothly, and can be very helpful if any sudden changes require new parts. We have a lot of experience in supply chain management which we can use to help keep your project on track. Steel can take up a lot of space on-site, and you might not be able to store everything you need. We can plan out a delivery schedule with you so that we bring parts out to your site as and when you need them.
Our many years in the industry have also helped us build a strong network of connections. This allows us to source the highest quality materials for the best prices.
Structural Steel Processing
Structural steel processing is crucial to a wide range of projects. If you need steel parts, you want to be sure that they’re high quality, and that they meet whatever specifications you have. At Bushwick Metals, we can ensure you get the exact parts you need. With our next-day delivery service, we’ll get things out to you as soon as possible, preventing any downtime in your project. To find out more about what we offer, click here to contact us today.
Maine Steel Supply – Next Day Delivery
Projections show that the global metal fabrication market will reach a size of $29.46 billion by 2029.
Steel is the most widely used metal on the planet, and suits applications in a wide range of industries. It has several useful characteristics, and different types are available which provide varying properties. If you need a Maine steel supply, Bushwick Metals has got you covered.
At Bushwick Metals, we have a huge steel supply. We offer a range of parts that we keep our warehouse stocked with so you can get what you need, when you need it.
We stock bars in a range of shapes – some quite common, and others that aren’t seen so much. We have round, square, flat, and strip bars of various types:
- Special quality
- High strength low alloy
With this much choice, and our various bar steel grades you should almost always be able to find exactly what you need. If you’re doing a project that has very specific requirements, we can fabricate something to your exact specifications.
We have a huge range of angle varieties ready to go. This includes structural angles, galvanized angles, and bar angles. All of these are available in various sizes. Our galvanized angle is made of A123 steel, and our bar and structural angles are available in the following grades:
- A709 and AASHTO M270 upon request
We also offer a range of services that can be ideal if we don’t have exactly what you need in stock. We can cut angles down, or bend them to a specific radius.
Steel plate is used in various applications, and as such, we keep a range of types in stock. Our plates are available in various grades to provide different yield strengths, and other properties such as abrasion and corrosion resistance. We also have varying thicknesses and can carry out different processes such as bending or cutting. The finishing processes we can use depend on the type and thickness of the plate in question.
Steel channel has a range of uses such as in walls, vehicle frames, trailers, and window/door frames. We stock channels that are suitable for any of these applications, as well as others. With various grades, types, and lengths available, we have almost all needs covered. If you need something specific that we don’t have in stock just let us know and we’ll get it sorted for you.
Why Bushwick Metals?
Bushwick Metals is more than just a Maine steel supplier. We also offer various services that make us the best choice around for all of your Maine metal needs.
At Bushwick Metals we provide various value-added services. With these, you can get any steel parts you need, made to your exact specifications. This ensures you can complete your project without any compromises.
Whatever you’re after, we can cut it down to the exact size you need. Whether it’s bars, channels, angles, or something else. Just let us know the exact lengths you’re after, and we’ll get your steel cut down ready for collection or delivery.
There are plenty of processes we can perform with plates. This includes things such as:
- Oxy-fuel cutting
- High-definition plasma cutting
- Carbide scribing
We can handle all of these with a single machine, increasing efficiency and getting your parts finished faster. We use specialized software that reduces the amount of waste material, helping to keep costs down.
Shearing and Bending
Along with the various plate options we have on offer, we’re also able to share plates anywhere from 16 gauge to 5/8″ thickness. We also have multiple press brakes that are capable of bending plates up to 1/2″ thick.
Section Bending and Cambering
It’s common for projects to require bent sections. We want to make sure you have everything you need, so we can bend any parts before sending them out to you. This includes bars, beams, channels, tees, angles, and more. Our technicians can bend these parts to almost any shape, so even if you need something unusual, we can take care of it.
We’re able to camber beams up to 40″ wide as long as they’re at least 25′ long. The max camber depends on the dimensions of the beam in question.
Tee Splitting & Straightening
Splitting and straightening can be a difficult process. They often cause beams to bow or twist, which can lead to them splitting. We use a rotary-mechanical shear, which avoids traditional thermal cutting techniques. Because of this, our beams experience less internal stress, helping to keep them much straighter. We also use our roll-straightening service to further ensure our tees are as straight as possible.
Custom Roll Formed Floor and Roof Deck
Using our state-of-the-art roll former, we can roll different types of roof deck and composite floor deck. This can be painted or galvanized, and we can provide thicknesses anywhere between 16 gauge and 22 gauge.
Next Day Delivery in Maine
There may be other steel suppliers around, but you’ll have a hard time finding one with anywhere near our level of stock along with the added value-added services we provide. On top of that, we offer next-day delivery throughout Maine, so we can get your parts out to you as soon as you need them.
Maine Steel Supply
For the most reliable Maine steel supply available, look no further than Bushwick Metals. We maintain a huge stock at all times, and if there’s anything we don’t have, we’ll be able to get it for you.
If you have any questions for us, click here to contact us today.
Our Industrial Metal Processing Services
Our range of industrial metal processing services is extensive. Our team focuses on all the ways we can help our clients maximize their resources. Our goal is to help you add value to everything you do, which is easier when you have a full array of industrial metal processing services to rely on. If it has to do with metal, we’re here to help you get it done efficiently. And we focus on quality to ensure that the result is well-made and durable.
Here’s a sample of our industrial metal processing services. If you don’t see what you need, reach out and let us know what you’re looking for. We can help you complete your project.
We can saw cut single pieces or bundles of metal quickly and accurately. Our saw cutting industrial metal processing is enhanced by powerful blades, operated by skilled technicians with experience and expertise. We have a fully automated Voortman VB1050 giving us the capability of cutting flange size beams up to 44″. We can also make bundle cuts from 24″ to 44″. We focus on uniform cutting for an even, accurate result, meeting all your specifications.
At Bushwick Metals, we take pride in providing products that meet our clients’ exact specifications. Shearing is an important part of industrial metal processing that ensures products are perfectly made. We can shear to exact sizes whether we are working with plates or sheets.
With equipment and training focused on perfect cuts every time, we can help you no matter what type of metal or the capacity involved. From small runs to a full-capacity project, you can expect consistently great results.
Bending & Cambering
Bending is a valuable industrial metal processing method. We can bend plates up to 1” thick by 16 feet long. We can create V-shapes, U-shapes, or channels, all suited to your objectives and specifications. Let us know what you need, and we’ll show you how our industrial metal processing services suit your project.
We’re also here to help with cambering, with the capability to camber steel beams up to 40” high. Our cambering processing services are ideal for your structural steel needs. Ask for this when you want the bend you need without compromising the integrity of the beam.
Plasma and Flame Cutting
Plasma and flame cutting offer extreme precision. At Bushwick Metals, we can cut plates up to 6” thick with our plasma and flame cutting equipment.
Not sure if you need plasma or flame cutting? Flame cutting is generally ideal for thick metals, while plasma cutting is better for thinner materials. We can help narrow down the options to find the processing service that best suits your product.
Steel Plate Processing
Bushwick Metal’s passion for steel plate processing has been evident for decades. We consistently push the boundaries of industrial steel processing using the most up-to-date equipment.
Combining the functions for steel plate processing into one machine has saved money and sped up turnaround times for clients. They can work with plates up to 3″ thick and with a minimum thickness of 0.25″.
Tee Splitting and Straightening
Rotary shear splitting is an integral part of our industrial metal processing offering. We create steel tees by splitting beams, whether you need them straightened via our cambering machine, left arced, or further curved to a tighter radius. Whatever your need for tee splitting and straightening, we have the flexibility to meet your precise dimensions and specifications.
Shape and Plate Rolling
We can roll many different shapes to whatever radius you desire. With plate and sheet rolling, we can create arcs, segments, cylinders, or conical shapes. These are cost-effective industrial plate processing services that let you run your business. We will bend metal according to your needs, maintaining structural stability. You can also expect us to roll metal efficiently and effectively using our variety of specialized machines.
If you want rebar, you’ll be pleased to hear that we are one of the top rebar supply companies serving the east coast. Our team will help you keep concrete solid and safe for years to come thanks to our well-made, carefully tested rebar. We can cut and shape rebar to whatever dimensions you require for your project, whether you are looking for a small run or a full-capacity customization.
Using Our Industrial Metal Processing Services
At Bushwick Metals, we’re more than a metal processing company. While our industrial metal processing is a huge part of what we do, it’s one step in our full slate of services designed to keep your company competitive and successful in today’s fast-paced world.
We’re an experienced team with the skills, qualifications, and training to provide your business with metal products of all types. If you need a small part delivered ASAP, a rush order on a full set of components, or more information to help you make decisions, get in touch and get it done.
Our knowledgeable team is looking forward to learning what industrial metal processing services you require and how we can help your company. Use our simple online form to request a quote, give us a call at 855-446-8735, or email us at [email protected].
The Benefits Of Plate Shearing
The American steel industry is a critical manufacturing sector of the U.S. economy. Steel is durable, reliable, and versatile. While sustainability is certainly at the forefront of most industries within the U.S. right now, the steel industry can claim superior performance in terms of minimized environmental impact.
Did you know that steel production requires half the energy to produce than it did 40 years ago? That’s a result of a 50% reduction in greenhouse gas emissions. One of the key contributors to this reduction could be attributed to one of the ways in which steel is processed: plate shearing.
Curious to know more about the process? Keep reading for a few benefits to plate shearing!
Benefits of Shearing
What is plate shearing, exactly? Plate shearing, or metal shearing, is the process in which sheet metal or steel plates get cut to size out of a larger roll of product.
For example, materials such as sheet metal, aluminum, or steel are moved through a shear machine, upon which the material then gets cut into smaller pieces. Other processes exist to cut through a material of this strength, such as cutting, folding, or welding. However, there are a few benefits to using the plate shearing process specifically.
Below is a quick list of some of the advantages of shearing.
As metal shearing can be used with a range of metals, it can also cut through a large amount of product in a short space of time. Thousands of pieces can be cut per hour. This is not only cost-effective, but efficient as well, which we’ll go over below.
2. Minimal Material Loss
One of the biggest benefits of the process is the minimal loss of material. The process of shearing doesn’t produce stray pieces of metal.
This is important, as full utilization of material is common for manufacturers. In addition to that, the minimal material loss equates to low or zero waste. Along with it being cost-effective, the technique indicates shearing can be more sustainable and environmentally friendly.
The most blatant advantage to high-speed plate shears is the efficiency they bring to the processing of metals. Shearing can cut through softer metals in mere seconds.
In addition, the blades in a shearing machine can be set at an angle, which allows for less force necessary to cut through the product. A highly efficient processing time means the company can meet high demand in a time-friendly workflow.
4. Clean Product
This goes hand in hand with minimal material loss. The exactitude of the process allows for completely straight edges, as no heat gets used in the process. The product gets held down by pressurized clamps, upon which the metal is then precisely cut by an upper and lower blade. The positioning of the blades allows for less force to cut the product.
There are numerous types of metals that benefit from shearing, such as aluminum, brass, copper, and bronze. There are also a variety of highly durable shearing machines to cut through these products. The alligator shear is a common type primarily used to cut steel and aluminum. The bench sheer and the guillotine are prevalent as well.
Another layer to the variety of these products is the power systems behind them. There are manual shears, air-operated, hydraulic, mechanical, and electric. Each of these has its own respective capabilities, depending on which production demand is in question.
Notes on Plate Shearing
To make an entirely informed decision when asking the question: what is plate shearing, it would be pertinent to note plate shearing does come with a couple of minor disadvantages. Sheared metals such as aluminum and stainless steel have been mentioned as products that can be quickly and efficiently sheared.
The act of shearing is more difficult for harder metals, such as tungsten. Tungsten is a brittle metal and the nature of this product makes it difficult to shear as fracturing or delamination can occur during the process.
As mentioned above, shearing is extremely cost-effective with the ability to output products at a high volume and at any diameter. This isn’t necessarily the case for products of a certain size. Anything under 0.125″ is not an ideal candidate for the shearing process.
A final item of note is that shearing does not easily allow for the production of fine metal tubing. With no mandrel in place on a shearing machine, the tubing meant to be cut is then unsupported, causing a potential scenario in which the tube can be crushed. A mandrel can be floated in order to obtain the cut, however as the mandrel is not necessarily anchored to anything, the process is reliant on the friction that comes from the mandrel and the metal tube.
A key takeaway is that the precision of shearing is a process that requires an in-depth knowledge of the products and the expertise it takes to process them correctly and efficiently. Looking for more detailed information?
That’s where Bushwick Metals comes in. We’ve been processing and distributing metals since 1829. That’s nearly 200 years’ worth of knowledge and commitment to both customers and industry alike. We’re a company focused on supporting customer growth. Whether that’s through offering industry guidance or financing solutions, you can be sure to receive the best possible service available.
We’re dedicated to providing a full range of support for all your processing needs. Contact us today to request a quote or provide clarification on which plate shearing option is best for you.
Cambering Steel Beams At Bushwick Metals – What Is It And Why Do It?
From the sweep of the NASCAR Hall of Fame to the crazy angles of the HL23 building in New York City, steel’s ability to stay strong while bending has allowed many an architect’s vision to come to reality.
These award-winning buildings use steel to great visual effect, but the metal’s ability to bend plays a critical role in places you can’t see as well.
Cambering steel beams put just enough curve into what would ordinarily be a straight line to improve strength and lower building costs. Understanding what’s involved in cambering allows you to better communicate with your fabricating shop when you order your steel beams.
Let’s look at what’s involved in cambering here at Bushwick Metals and how we do it for our clients.
Cambering involves making a curve on the vertical axis in just a part of the steel beam. This is different from a curve in that it only involves a part of the beam.
Natural camber is the slight out-of-straightness left after the work of rolling the steel and making the beam. Induced camber is the intentional distortion added later in a fabricating shop.
The camber approximates a parabola arch rather than a circle segment, which is the subtle difference between a camber and a curve.
Cambers become part of filler beams, girder beams, and composite floor beams. You should avoid having camber on cantilevered beams, crane beams, crane girders, and other types. In some cases, your steel beam dimensions such as length impact whether or not a camber can be added.
The camber allows a beam to handle the heavy loads set on them as the arched form resists sagging under the weight.
For example, it compensates for load deflection caused by a concrete floor poured on top. While a straight beam would sag down, a cambered beam deflects to a straight line under the weight. This allows the concrete slab to be flat while keeping a consistent thickness.
Camber Process and Methods
Cambering is commonly done at the fabricator’s shop after the beams have been formed. The shop should employ one or more of three methods:
- Roll in a bender
- Ram with a hydraulic cylinder
- Apply heat
Regardless of the chosen method, the process increases the strength of the steel with just a tiny reduction in ductility and toughness. Modern steel production makes the safety of cambering less of a concern.
Once the shop has cambered the beams, they should mark them to ensure proper installation on sight. The cambering should be done in a way that takes advantage of whatever natural camber already exists. If the natural camber of the beam is at least 75 percent of the specified camber, they might not add more.
Hot vs. Cold Cambering
Cold cambering is the more widely used process as it is more economical and easier to do than hot cambering. The beam is mounted in a frame and forced to bend by a jack pushing against the appropriate point.
The capacity of the machine and the amount of camber needed determine the number of times the process would need to be repeated.
Hot cambering is a more time-intensive process that isn’t used as often these days. It requires torches to apply heat to the flange and web of the beam while the camber is introduced from the opposite side of the beam as it cools. It tends to be used now for light, narrow beams and specific types of geometries.
The AISC Code of Standard Practice calls for the camber to be measured at the fabricating shop in unstressed condition to ensure it meets standard tolerances. The shop should verify that the camber met the standards when it was measured at the shop.
Time and temperature can impact the camber once applied, so the induced camber can straighten back out during transport to a job site. This is another good reason to have a fabricating shop local to your job so there is the shortest possible shipping distance.
Why Camber Steel Beams
Modern construction uses a lot of steel; almost half of the global steel production goes into steel beams and pipelines. So it makes sense that if you can reduce the amount of steel you use, you can reduce some construction costs.
Cambering allows you to have smaller beam depths in your construction, which can cut material costs. This also makes it easier to run ductwork, piping, and electrical between floors since the beams take up less space.
That said, there is extra labor involved in cambering your beams, so they do cost more than non-cambered. But your alternatives would involve extra concreted needed due to ponding or columns for shoring up the construction. When you compare that to the cost of cambering, it usually is less than the alternative.
Beyond cost savings, steel buildings benefit from flexibility that makes it possible to create stunning buildings like the NASCAR Hall of Fame. Cambering can improve the aesthetics of a building or project by allowing for fluid lines. The ability to create a curved walkway or arched ceiling adds to the visual appeal of a structure without compromising strength or function.
Cambering Steel Beams to Your Specs
Understanding cambering steel beams can help you with making estimates and working with your supplier to get the right type of beam for your project. Transporting curved beams can be more costly, so sourcing them from a local fabricator can keep your costs down.
Our shop can camber steel beam sizes up to 40” high for your project at multiple locations for better service. Contact us today or request a quote for your project. We can estimate, camber, and deliver to your job site.
Precision Steel Saw Cutting Services At Bushwick Metals
Suppose you’re manufacturing using metals on an industrial scale. In that case, chances are the only method that cuts it is our steel saw cutting services. How do you know it’s the right method for your product to those who are not familiar?
If you’re considering steel saw cutting for your project, or you’re thinking of entering the industry as a customer or client, then keep reading.
What Is Steel Saw Cutting?
Steel saw cutting, or steel saw as it’s known, is a process in which a metal material cuts into specific sizes. Machines can cut the metal into different thicknesses, lengths, and shapes. All four sides of the steel get cut off and fine-tuned to achieve the required end product.
The machines can cut the metal into all shapes and sizes, depending on the machinery’s quality and the metal that needs cutting. The saw that cuts through the metal would significantly impact how effective the final product is. Of course, we make sure our saws are high-quality for this very reason.
Precision steel saw cutting equipment includes automatic lathes, spot flat machines, turning centers, and mills. These machines cut different kinds of metal down to their specified size. For instance, materials like aluminum, brass, copper, iron, and much more can cut into precise shapes to create various household appliances like cookware, vases, and much more.
Common Uses for Steel Saw Cutting
Steel saw cutting is a popular process used for many things such as scrap metal recycling, building construction projects, heat exchanger tube replacements. Yet, there are many more uses for steel saw cutting that may interest you. As we mentioned above, chances are you own something in your house that has been through the steel saw the cutting process in one way or another.
The most common use of steel sawing is for a construction project. Many construction projects such as new bridge constructions, power plant construction, and crane building use large amounts of steel tube cutting and saw cutting. It’s popular in construction because the steel tubing helps to support the framework of these structures.
Another excellent use for steel sawing is if you want to recycle scrap metal on your property. You can recycle a wide variety of scrap metal, including aluminum sheets, copper coils, and stainless steel tubes, using saw cutting. Also, there are many different steel saw cutting services.
Steel Saw Cutting Services
Several types of steel saw cutting exist. The method you choose depends on the end goal of your product. Materials, the volume of material, and material configurations all play a role in determining the best sawing method.
Still, our expert precision steel saw cutters can create almost any part you require. From prototypes to the highest quality production runs, we can make it. We’re able to provide a high-quality range of services thanks to our investment in our machinery.
Our facility contains several powerful saws and state-of-the-art material handling equipment, including our Fully Automated Voortman VB1050. It provides a high-quality finish when coupled with our decades of saw-cutting experience.
Here are a few examples of what our machinery can do for your business.
Flange Size Cutting
Flange size cutting is the most common of our saw cutting services. Flanges help connect tubes and other pieces to create a whole product. They can range in diameter from one inch to twenty-one inches. They exist in many different shapes, such as rectangular, oval, triangular, or circular.
Flange cutting must be precise and accurate because it will connect several pieces. Suppose one of the flanges is cut incorrectly or isn’t cut properly. In that case, it may compromise the integrity of your finished product.
For that reason, all flange saw cutting work must happen under the supervision of qualified experts like our steel saw cutters at Bushwick Metals.
Bundle cutting is a sawing that cuts tubes, pipes, and bundles into lengths that are used for shipping or storing. Bundles store products such as fuel supplies for cars and boats. These products are stored using bundles to save space or reduce the weight to be shipped more efficiently.
Bundles are often used in the oil and gas industry to help transport piping efficiently. Our machines can achieve bundle cutting up to 24″ x 44″ bundle sizes. Every cut is monitored and measured to meet or exceed industry-standard tolerances.
High-Speed Miter Cutting
Miter cutting is a type of saw cutting that involves cutting metal parts into angles. These angles create joints and help connect the pieces. There are four types of miter cuts: angle, taper (also known as slope), bevel, and compound (also known as double miter).
These joints are visible in many different types of products, such as machine parts, piping, and fencing. Thanks to our high-quality machinery, we’re able to offer high-speed miter cutting up to 36″ wide.
Steel Saw Cutting Services Near Me
Now you’ve got a basic understanding of steel saw cutting, but you may be wondering how you can take advantage of it. Maybe you’re looking for a saw cutting service to help you with your steel projects. If that’s the case, you’ll be glad to know we can provide these services for our clients throughout the Northeast.
At Bushwick Metals, we call Bridgeport, CT, our home. But we serve businesses from all over, so if you need some steel saw cutting services, please request a quote today, and we’ll look forward to working with you!
Our Sheet Metal Punching Service
Sheet metal is an indispensable mainstay of our modern way of life. It is a versatile product that provides industries with the reliability and inherent strength of metal coupled with the versatility and formability of plastic. Our sheet metal punching service may provide the solution to your problems.
There are various types of sheet metal. Your choice depends on the qualities desired in the end product. Carbon sheets are soft and easy to mold into shape. Galvanized sheets provide greater protection from corrosion and the elements due to their protective layer of zinc, ideal for exterior use. And we make cold-rolled sheets from low-carbon steel with tighter thickness and a softness that allows it to be bent and molded without risk of fissuring.
These are only some of the types of sheets available at Bushwick Metals. We have been in business since 1829 and know that the best way to remain competitive is by offering plenty of choice. We also strive to be the best at what we do and to create reliable partnerships with our clients. This is why we not only offer every variety of metal sheeting but also work with our partners to ensure that the end product is shaped accordingly and ready to use.
To create products that are good to go, we take care of cutting, cleaning, and polishing, and we offer the finest sheet metal punching service. We look after all aspects of the metal so that you can concentrate on running your business and making a profit.
Our latest complimentary service is our sheet metal punching service, so let’s explore this essential process in metalworking and what it can do for you. Our sheet metal punching service is an essential metalworking process for cutting and shaping metal sheets. We customize metal sheets into a variety of forms adapted to specific dimensions and for particular uses.
How does sheet metal punching work?
We set the sheet on a die while the heavy punch shapes or cuts it according to your requirements. We recycle excess metal from this process, forming new metal sheets. We repeat the punching process several times until we achieve the desired form.
Though simple in theory, sheet metal punching demands specialized heavy machinery and experienced metalworkers to supervise it. Attention to detail is key, so we train our staff to perform every job to perfection. The quality of the end product is determined by the power of the punch and the state of its die. The experience of the metal workers and the steel sheet itself have a lot to do with it as well.
Another important technique that uses the punch is stamping. This technique uses the punch to indent sheet metal. The powerful punch doesn’t cut through the metal sheet but deforms it, shaping it without compromising its stability and strength. Our high-tech production plant and experienced personnel can cut and punch your sheets, no matter the thickness or the alloy. We use the most modern machines available and maintain these to exacting standards. The result: we carry out every aspect of the operation perfectly, delivering a high-quality product that is ready to use.
Bushwick Metals does not only sell metal. We are the hub for all your metal needs. Our extensive metal reserve means that we have the parts and options to cater to every need. We sell it to you, we design it with you, we shape it for you, and we even store it for you.
Our policy is to create relationships that will endure the test of time. We invest in ourselves as well as our clients because we know that we can only succeed if we do it together. That’s why we offer our significant experience in service to our clients and guide you in the best way to use metals. Having a long-term approach to success, we aim for client satisfaction by getting to know our clients and anticipating their current and future needs.
We deliver in bulk or in half truck, wherever and whenever you need it. In an emergency, you can count on us to step up, using our metal reserves to your benefit. We understand how complex and difficult the business environment can be. We are flexible in our approach and may provide credit depending on the situation.
Bushwick Metals has been at the forefront of American steel for a very long time. We are still going strong. We’re proud of our reputation for straight dealing, quality, and reliability. For further information on sheet metal punching and our many other services, don’t hesitate to contact our friendly service desk. Our knowledgeable staff is on hand to help you with any metal challenge, so get in touch with us to make your life easier today.
Tube Notching 101 | An Overview & Guide
Though malleable when heated and capable of tolerating great stresses, bent metal can be subject to warping. This creates an intrinsic weakness in a metal tube that can lead to failure. You can avoid this, however, with tube notching.
What Is Tube Notching?
A tube or metal sheet is cut on angle sections from the edge of the worked metal. Notching is usually the precursor of joining two pieces of metal together, creating a bent piece out of them.
The different sections of tube remain straight and solid as ever with only a cutting made to one extremity. This facilitates its connection to another notched tube, essentially bending that tube by using two straight tubes and notching them at an angle.
Tube notching has the advantage of retaining all the intrinsic strengths of the metal without creating a weak spot. It can be very versatile. Masters at the art can create any shape.
What Do You Need To Notch Tubes?
The tube notching operation is not a complicated process. While tube notching is not necessarily challenging, doing it in a way that is aesthetically pleasing, durable, and solid requires skill and patience. Just like any metalworking process, experience, the choice of materials, and the equipment used matter. This is why many businesses outsource their tube notching to third-party professionals that have the expertise and the cutting-edge tools to create outstanding tube notching.
For those who wish to try their hand (and patience) with tube notching, some basic equipment and metalworking know-how will be useful. The main thing to focus on is precision. You can’t rush tube notching and do a good job. Professionals take their time to do the job right. Here are three steps to guide anyone through the tube notching process.
How To Notch A Tube:
- Choose the right tube: the first step is to decide what the tube should look like and be clear about what it will do when complete. Not all tubes are made equal. Some are destined for tasks that demand higher tolerances than others. Choose the material and thickness with care. Mistakes at this early stage tend to be costly in the long run. It’s much easier to notch a tube well than to replace it a few months later. If the tube you’ve chosen happens to be harder than your cutting tool (which will probably be a basic tube notcher), you’re in for a rude awakening. To avoid having to throw away your tubes or buy a sharper and harder cutting tool, consult with a professional who can help you make the right choice.
- Measuring and prepping the cut: Before you perform tube notching, you’ll need to measure the tubes and decide on the cut you need. Draw on the tubes before you start cutting. The angle of the notching is essential. Don’t take any shortcuts here to save time. You don’t want to cut only to discover that you made a sharper angle than you needed, forcing you to recut and shorten your tube or, worse, having to replace the whole thing.
- Cutting: After prepping, it’s time to get cutting.
- Inspect your tube notcher before you start to ensure that it is in full working order. Check the spindle’s mobility by bringing it up and down several times. Ensure a fluid motion.
- Secure and clamp your tube to the right cutting angle. Any loosening of the tube will ruin the cut’s angle.
- Start your cut slowly to avoid heavy vibration of the tube that may ruin the cut’s angle. We recommend using some discarded tube to practice beforehand. Make sure that you are comfortable with the operation.
- Safety is essential. Tube notchers have sharp cutting edges and flying metal is a hazard. Wear protective eyewear and gloves to keep yourself safe from flying metal shards as well as the sharp edges of your freshly cut tube.
Tube notching is an important and basic metalworking technique. Though simple in theory, you will require skill and some equipment. If the job requires high levels of precision, it’s better to leave this process to the professionals who have the prerequisite equipment and experience. A professional job should provide a better and more durable end product. It should also be more cost-effective.
For any queries or questions about tube notching, don’t hesitate to contact our friendly team. If you’re determined to do it yourself, we can provide you with the necessary information and advice. But don’t forget that we have the expert skills to take care of your tube notching, giving you peace of mind and the assurance of a job well done.
Flame Cutting Services – If You Can Draw It, We Can Cut It
Impressive technological advances in the extraction, production, and shaping of metals have created a shining new century in which metal is the defining building material. At Bushwick Metals, we have been working with this material for many years. It won’t surprise you to hear that we know a lot about it! Most importantly, we know how to use our flame cutting services to help you succeed in any industry that requires the shaping of metal.
We are the only stop you need for everything to do with metal. We produce it for you. We shape it for you. We’ll even store it for you. The only thing you need to do is give us a call. Let us do the rest.
We have survived intense competition in the metal industry since our founding in 1829. Our successive teams of professional metalworkers have stayed current with the best techniques since the start of the nineteenth century. Our clients can count on highly specialized and experienced people that can tell them everything they need to know about metalworking. Our experience and accessibility make us the only guide you will need when it comes to working with metal.
Another important point to note is that we understand the importance of loyalty. We are modern, but our business model is old school. It’s all about reliability and treating the customer right. We don’t aim for short-term gain; our vision is and has always been long-term. We grow with our clients and our clients grow with us. We offer the best customer service in the industry, providing every imaginable product and service the metal industry has to offer. And we do so reliably. We also offer financing flexibility for our clients. We understand how tough the business is, but we believe in our clients.
Our Flame Cutting Approach
Our comprehensive approach to the metal industry is another reason we are a favorite with our clients. You draw it. We can shape it. We provide the material, the experienced metal workers, and the equipment and installations to get the job done. Our talented team will ensure that you don’t have to invest hefty amounts of time and money in this essential process. Leave metal to us and dedicate yourself to running your business with the full knowledge that we have got your back.
Like us, metal is solid and dependable, which is why it’s so popular, but it needs to be shaped correctly and that can be challenging, although not for us. Our expert flame cutting services are at your disposal to make your life easier.
Our consultants are on-hand to help you during the design phase. They study your plans and needs. They will brainstorm with you to design the best way to move forward, taking into account every factor, including economic issues and future maintenance needs. Our team will guide you through your choice of materials before going into the production phase. At this stage, we produce, work, shape and cut the metal to the shape you desire. Don’t worry about the complexity of the operation or the thickness of the metal. Leave that to us.
We have the latest, best cutting machines and provide the metalworking and cutting expertise that only a centenarian company like Bushwick can provide. Not only have we used most current metalworking techniques, but we have also developed some of them ourselves. We cut any metal from sheet to components, regardless of size or bulk. And our services include essential after-treatment, such as cleaning, polishing, beveling, and sharpening.
Whether it is for industry, aeronautics, or glossy architectural design, we can shape your metal as you wish. We work with the biggest players in the industry, but we also have many small business customers. We are a people company. Whether you want us to transport your metal to you in truck or half-truck shipments, we provide equal service for all clients, regardless of size. You can rely on us for reliable, consistent service.
When opting for our flame cutting services, you can count on thousands of hours of experience in cutting metal to perfection. It is our pleasure to provide highly polished products that showcase your business and frame you as a serious professional.
With an integrated business approach, our consultants stay on top of your project. By being part of the initial development phase, they can intervene at any time and adjust orders almost instantaneously. We have an extensive inventory to draw on in case of an emergency.