Structural Steel Processing At Bushwick Metals

May 11, 2026 in Blog / Structural Steel / Value-Added Services

Projections show that the global structural steel market will reach a size of $226.91 billion by 2030.

Steel is the most widely used material on the planet due to the various advantages it brings. Structural steel processing allows companies to produce different kinds of steel parts to meet various specifications. Bushwick Metals is a professional steel fabrication company that offers a wide range of products and services that could be ideal for your project.

For a rundown of what structural steel fabrication is, and the services we offer, keep reading.

What Is Structural Steel Fabrication?

Steel fabrication is a process that can involve a range of techniques to produce specific parts. Steel construction relies on these parts to complete projects with various requirements. Steel processing can meet different specifications in terms of shape, size, and type of products. This often requires specialized equipment and a high degree of skill.

Value-Added Services

While various suppliers offer steel parts, Bushwick Metals stands out without value-added services. Through custom steel processing, we can produce parts exactly as you need them.

Saw Cutting

We have multiple saws capable of cutting steel beams and bundles down to the required sizes. We can perform highly complex, accurate cuts that meet or exceed industry-standard tolerances. This can be done with beams up to 44 inches and bundles up to 24 x 44 inches.

Plate Processing

This is perhaps our most common steel process, and we offer a range of different techniques, such as:

  • Oxy-fuel cutting
  • High-definition plasma cutting
  • Tapping
  • Drilling
  • Countersinking
  • Milling
  • Carbide Scribing

All of these are done using a single machine to maximize efficiency. This keeps costs, turnaround times, and scrap material to a minimum. Our built-in nesting software makes this possible while maintaining both accuracy and quality.

Shearing and Bending

We have numerous shears that can process sheets as thin as 16 gauge and plates as thick as 5/8 inches. These can be up to 12 feet in length. We also have multiple press brakes that can bend sheets and plates anywhere up to 1/2 inch thick (with a minimum length of 12 feet). They can be bent to almost any shape with a high degree of accuracy.

Section Bending and Cambering

We can take steel from our huge inventory and accurately bend it to meet your need. We’re able to bend a range of products including:

  • Bars
  • Beams
  • Channels
  • Tees
  • Angles
  • Tubes
  • Pipes

Bending can achieve almost any shape, so whatever requirements you have, we’ll be able to meet them. We’ll also camber beams if you need to meet certain load capacities. We can camber any beams up to 40 inches wide as long as they are 25 feet or longer. The maximum camber will depend on the size and length of the beam.

Tee Splitting and Straightening

Thermal cutting can cause beams to bow and twist. We use a rotary-mechanical shear to split beams, which gives much better results. After splitting, we use our roll-straightening service to ensure our tees are the highest quality available.

Custom Roll Formed Floor and Roof Deck

We have a state-of-the-art roll former that can roll out different types of roof and floor decks. The deck we produce can be galvanized or painted, depending on your needs, and can be roll-formed anywhere from 3 to 40 feet in length.

Bushwick Metals Products

Over the years, our company has grown. We have multiple warehouses, and in these, we maintain a wide range of popular steel products. We’ve built up one of the most diverse inventories of metal products in the US.

As standard, we keep the following in stock in all of our warehouses:

  • Angles
  • Bars
  • Beams
  • Tubing & Piping
  • Sheets
  • Plates
  • Channels
  • Decking
  • Rebar
  • Expanded metal & Grating
  • Heavy Structural Products

On some rare occasions, you might need something that we don’t regularly stock. In these situations, we can either fabricate the parts you need or order them from one of our many suppliers across the globe.

Why Bushwick?

Bushwick Metals has been in the steel industry for more than a century. As such, it’s safe to say we know what we’re doing. Our warehouses maintain a huge inventory of standard parts, so in many cases, you’ll be able to get what you need immediately. If you need more specific parts, we offer custom steel fabrication which is done in-house.

We provide next-day delivery, so as soon as your parts are ready we can get them out to you. This will keep your project running smoothly, and can be very helpful if any sudden changes require new parts. We have a lot of experience in supply chain management which we can use to help keep your project on track. Steel can take up a lot of space on-site, and you might not be able to store everything you need. We can plan out a delivery schedule with you so that we bring parts out to your site as and when you need them.

Our many years in the industry have also helped us build a strong network of connections. This allows us to source the highest quality materials for the best prices.

Structural Steel Processing

Structural steel processing is crucial to a wide range of projects. If you need steel parts, you want to be sure that they’re high quality, and that they meet whatever specifications you have. At Bushwick Metals, we can ensure you get the exact parts you need. With our next-day delivery service, we’ll get things out to you as soon as possible, preventing any downtime in your project. To find out more about what we offer, click here to contact us today.


 

Frequently Asked Questions: Structural Steel Processing

What are the size limitations for structural steel processing services?

Structural steel processing capabilities vary by service type. Saw cutting handles beams up to 44 inches and bundles up to 24 x 44 inches. Shearing processes sheets from 16 gauge to 5/8-inch plates up to 12 feet long. Press brakes bend materials up to 1/2 inch thick with 12-foot minimum length. Cambering services accommodate beams up to 40 inches wide and 25 feet or longer.

How does plate processing work and what techniques are available?

Structural steel processing plate operations utilize a single machine for maximum efficiency, incorporating oxy-fuel cutting, high-definition plasma cutting, tapping, drilling, countersinking, milling, and carbide scribing. Built-in nesting software optimizes material usage, reduces scrap, and maintains accuracy while keeping costs and turnaround times minimal.

What makes custom structural steel processing more cost-effective than standard parts?

Structural steel processing reduces overall project costs by eliminating waste through precise cutting, minimizing material handling, and providing exact specifications that prevent over-ordering. Custom processing also eliminates the need for on-site modifications, reduces labor costs, and ensures parts fit perfectly the first time, avoiding costly delays and rework.

How quickly can structural steel processing be completed?

Structural steel processing timelines depend on complexity and current workload, but many standard services can be completed within 24-48 hours. Next-day delivery service ensures processed parts reach your jobsite quickly, minimizing downtime. Complex custom fabrication may require longer lead times, which are communicated upfront during project planning.

What quality control measures ensure accurate structural steel processing?

Structural steel processing maintains industry-standard tolerances through specialized equipment, experienced operators, and comprehensive quality control procedures. Advanced machinery with built-in nesting software ensures precision cuts, while rotary-mechanical shears and roll-straightening services guarantee the highest quality results, particularly for tee splitting operations.

Do you offer delivery and supply chain management for processed steel?

Yes, structural steel processing services include next-day delivery and coordinated supply chain management. Delivery schedules can be planned to bring processed parts to your jobsite as needed, reducing on-site storage requirements and keeping projects on track. This service is particularly valuable for managing space constraints and project timelines.

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