Our Industrial Metal Processing Services

March 7, 2022 in Blog / Value-Added Services

Our range of industrial metal processing services is extensive. Our team focuses on all the ways we can help our clients maximize their resources. Our goal is to help you add value to everything you do, which is easier when you have a full array of industrial metal processing services to rely on. If it has to do with metal, we’re here to help you get it done efficiently. And we focus on quality to ensure that the result is well-made and durable. 

Here’s a sample of our industrial metal processing services. If you don’t see what you need, reach out and let us know what you’re looking for. We can help you complete your project.

Saw Cutting

We can saw cut single pieces or bundles of metal quickly and accurately. Our saw cutting industrial metal processing is enhanced by powerful blades, operated by skilled technicians with experience and expertise. We have a fully automated Voortman VB1050 giving us the capability of cutting flange size beams up to 44″. We can also make bundle cuts from 24″ to 44″.  We focus on uniform cutting for an even, accurate result, meeting all your specifications. 

Shearing

At Bushwick Metals, we take pride in providing products that meet our clients’ exact specifications. Shearing is an important part of industrial metal processing that ensures products are perfectly made. We can shear to exact sizes whether we are working with plates or sheets.

With equipment and training focused on perfect cuts every time, we can help you no matter what type of metal or the capacity involved. From small runs to a full-capacity project, you can expect consistently great results.

Bending & Cambering

Bending is a valuable industrial metal processing method. We can bend plates up to 1” thick by 16 feet long. We can create V-shapes, U-shapes, or channels, all suited to your objectives and specifications. Let us know what you need, and we’ll show you how our industrial metal processing services suit your project. 

We’re also here to help with cambering, with the capability to camber steel beams up to 40” high. Our cambering processing services are ideal for your structural steel needs. Ask for this when you want the bend you need without compromising the integrity of the beam. 

Plasma and Flame Cutting

Plasma and flame cutting offer extreme precision. At Bushwick Metals, we can cut plates up to 6” thick with our plasma and flame cutting equipment.

Not sure if you need plasma or flame cutting? Flame cutting is generally ideal for thick metals, while plasma cutting is better for thinner materials. We can help narrow down the options to find the processing service that best suits your product. 

Steel Plate Processing

Bushwick Metal’s passion for steel plate processing has been evident for decades. We consistently push the boundaries of industrial steel processing using the most up-to-date equipment.

Multi-Functional Abilities

Combining the functions for steel plate processing into one machine has saved money and sped up turnaround times for clients. They can work with plates up to 3″ thick and with a minimum thickness of 0.25″.

Tee Splitting and Straightening

Rotary shear splitting is an integral part of our industrial metal processing offering. We create steel tees by splitting beams, whether you need them straightened via our cambering machine, left arced, or further curved to a tighter radius. Whatever your need for tee splitting and straightening, we have the flexibility to meet your precise dimensions and specifications. 

Shape and Plate Rolling

We can roll many different shapes to whatever radius you desire. With plate and sheet rolling, we can create arcs, segments, cylinders, or conical shapes. These are cost-effective industrial plate processing services that let you run your business. We will bend metal according to your needs, maintaining structural stability. You can also expect us to roll metal efficiently and effectively using our variety of specialized machines.  

Rebar Supply

If you want rebar, you’ll be pleased to hear that we are one of the top rebar supply companies serving the east coast. Our team will help you keep concrete solid and safe for years to come thanks to our well-made, carefully tested rebar. We can cut and shape rebar to whatever dimensions you require for your project, whether you are looking for a small run or a full-capacity customization. 

Using Our Industrial Metal Processing Services

At Bushwick Metals, we’re more than a metal processing company. While our industrial metal processing is a huge part of what we do, it’s one step in our full slate of services designed to keep your company competitive and successful in today’s fast-paced world.

We’re an experienced team with the skills, qualifications, and training to provide your business with metal products of all types. If you need a small part delivered ASAP, a rush order on a full set of components, or more information to help you make decisions, get in touch and get it done.

Our knowledgeable team is looking forward to learning what industrial metal processing services you require and how we can help your company. Use our simple online form to request a quote, give us a call at 855-446-8735, or email us at sales@bushwickmetals.com.

FAQs for Industrial Metal Processing Services

What types of metal processing services does Bushwick Metals offer?

We provide a comprehensive range of metal processing services including high-definition plasma cutting, precision saw cutting with single and double miter capabilities, drilling, tee-splitting, cambering, plate processing, shearing, and custom fabrication. Our capabilities extend across structural steel, plate products, and flat-rolled materials to deliver components according to your exact specifications.

What are the advantages of using Bushwick Metals' processing services versus in-house processing?

Our processing services offer several key advantages: access to industrial-grade equipment without capital investment, reduced labor costs, elimination of bottlenecks in your production workflow, consistent quality from specialized technicians, and the efficiency of receiving ready-to-use components with next-day delivery. This allows you to focus on your core operations while we handle the specialized metal processing.

What level of precision can I expect from your processing services?

Our state-of-the-art equipment operates with exceptional precision, achieving tolerances as tight as ±1/16″ for most cutting operations and ±1/32″ for critical dimensions. Our high-definition plasma cutting system can handle intricate patterns and complex geometries while maintaining superior edge quality. For applications requiring ultra-precise tolerances, we can accommodate specific requirements through our quality control processes.

How do I communicate my processing requirements for a project?

We accept specifications in various formats including CAD files (DXF, DWG), detailed drawings, written specifications, or direct consultation with our technical team. For complex projects, we recommend scheduling a consultation with our processing specialists who can help optimize your design for manufacturability while maintaining your performance requirements. Our goal is to make the process as seamless as possible.

What is the typical turnaround time for processed materials?

Our standard turnaround time for most processing services is 1-3 business days, with many standard orders qualifying for our next-day delivery service throughout the Northeast. More complex custom fabrication may require additional time. We prioritize urgent orders whenever possible and can provide specific timeline estimates based on current production schedules, material availability, and the complexity of your requirements.

Do you have minimum or maximum size limitations for processed components?

We can accommodate a wide range of dimensions from small components to large structural elements. Our plasma cutting systems can process plates up to 10′ wide by 40′ long with thicknesses from 16 gauge to 6″, while our saw cutting equipment handles structural shapes up to 40″ in depth. For projects that exceed these dimensions, we can develop specialized processing strategies including segmented fabrication. Contact our team with your specific requirements for a detailed assessment.

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