FAQs About Industrial Expanded Metal U-Edging at Bushwick Metals

Intsel Steel

FAQs About Industrial Expanded Metal U-Edging at Bushwick Metals

Steel, an alloy of iron, can be as much as 1,000 times stronger than raw iron. The metal’s strength comes from the addition of carbon and other strengthening alloys.

For many applications, the most cost-effective type of steel is expanded steel. Expanded metal has holes that allow manufacturers to stretch it into a lightweight mesh.

To make the sharp edges of the sheared mesh safer, it’s common to order lengths of the material with expanded metal U-edging. U-edging is a type of metal framing produced by folding a thin strip of metal into a U shape.

Expanded metal grating has a wide range of uses for manufacturers in all industries. For many smaller applications, expanded metal can provide nearly the same structural integrity as sheet metal while reducing the weight and material cost.

Any shop manager considering expanded metal for their next project probably has a few questions. Read on to learn why U-edging for expanded metal is a great choice for metal fabrication!

Common Expanded Metals

Manufacturers can expand any metal with decent ductility. However, there are only a few types of metal that commonly get expanded.

Not only are less common metals often more difficult to expand, but the process can easily become expensive. The types of metal most often expanded for commercial use are steel, aluminum, and copper.

Metals can be expanded in a few different ways. Most commonly, manufacturers perforate sheet metal in rows and then pull the material apart to form a mesh.

Manufacturers can also flatten or otherwise finish the expanded metal depending on the application.

Steel

By far the type of metal most often expanded into mesh is steel. Steel is useful for many structural applications due to its low cost, weldability, and strength.

There are several varieties of steel that are used for expanded metal, such as:

  • Carbon
  • Galvanized
  • Stainless

Like with most kinds of expanded metal, expanded steel U-edging is an easy way to protect passersby from sharp edges.

Aluminum

Aluminum’s uniquely low weight and corrosion resistance make it a good choice for uses such as vent covers and power cables. Because aluminum is easy to work with at low temperatures, the expanding process is easier than with other metals.

Because aluminum resists corrosion, it doesn’t have to be painted even if it will come into contact with water.

Copper

Like aluminum, copper is also corrosion-resistant. It is also an excellent conductor of electricity, making it useful for electrical applications.

Copper’s rich color also makes it a popular choice for decorative expanded metal. If the material will be used decoratively, U-edging for expanded metal is a must.

Expanded Metal U-Edging: An Overview

Expanded metal is a lightweight alternative to sheet metal that can be used for many of the same applications. However, the sharp edges of unfinished expanded metal can be unappealing as well as hazardous.

Most structures that use expanded metal will come into close contact with people.

Whether the person handling the structure is a worker or an end-user, it’s essential to make it safe. When expanded metal is cut into sections, the process usually leaves sharp and unsightly edges sticking out.

Not only can these sharp edges cut and scrape the skin, but they can also get caught on clothes and become a trip hazard.

One solution is to sand down any sharp edges, but the process is time-consuming. You can use metal frames made from channel or angle beams, but this requires more welds and can have a high material cost.

The easiest and least expensive way to protect people from the sharp edges of metal mesh is to cover them with U-edging. U-edging most often consists of steel or aluminum.

Manufacturers can cover the edges of expanded metal with U-edging either with welds or pressure. While expanded metal with U-edging is safer and more visually appealing, it tends to come in a few set dimensions unless ordered custom.

Uses of Expanded Metal

Expanded metal is useful for home and industrial purposes, including grates, walkways, furniture, and fencing. Lengths of expanded metal with U-edging have just as many applications and are generally easier to handle and transport.

Other uses for expanded metal include:

  • Railing
  • Truck and trailer decks
  • Enclosures
  • Architecture
  • Ceiling and wall panels
  • Cladding
  • Shelving

Expanded metal also has several advantages over other materials. It weighs much less, making it a good choice for applications where solid metal isn’t necessary.

Additionally, expanded metal allows light, air, and water to pass through a barrier. This makes it a good option for filtration or applications where a structure needs good ventilation or drainage.

Another benefit of expanded metal is the lower cost of using it for manufacturing. Because the material is easier to cut, reshape, and transport than solid metal, it often costs less in material and labor.

Expanded metal with raw edges may be difficult to weld due to the thin structure and varied edges. U-edging provides a smooth and uniform surface to weld to other materials.

Find the Perfect Material for Your Project

Whether your project is a large-scale structural job or a light custom fabrication order, expanded metal U-edging is an excellent choice. Your materials will be safer to handle and the finished product will be more polished.

Expanded metal U-edging not only makes expanded metal safer to handle, but it also makes the material easier to weld. No matter what project you need expanded metal for, Bushwick Metals can help.

With over a century in the metal industry, Bushwick Metals is a supplier you can trust. Contact us today to learn more about the value-added services we offer!

The Benefits Of Serrated Steel Grating At Bushwick Metals

Imagine walking along an ocean boardwalk, watching the waves crash along the shore. You see a bird dive into the ocean as the water swells towards you. The large wave crashes against the boardwalk, and you look down. The serrated steel grating of the walk kept your feet nice and dry. How?

So, you want to know how these metal grates work, their benefits, and when you should use them for your at-home projects? Keep reading to deep dive into the process.

What Are Serrated Type-Bearing Bars?

The metal serrated type-bearing bars make up the load area of the welded grating. Most bars are either welded or riveted together, depending on the client’s needs, wants, and specifications.

Serrated type-bearing bars are made from low carbon steel, aluminum, or stainless steel. The types of grating include serrated welded steel with either a semi-circular surface, a trapezoidal surface, or an intermittent surface. Pattern-wise, the materials come in a normal, interrupted, carrier bar, or carrier bar with crossbar shapes. Some grates come with tread strips.

Uses of Steel Grating

Among the types of grating, serrated steel grating is used for a variety of walkways and platforms. Some apartment complexes choose to use serrated welded grating to create walkways along their units; engineers also create balconies using the same material.

For public construction projects, steel grating is used to create pedestrian cross-overs over highways and overpasses. Factories utilize the metal to create a safer working environment for their employees.

To create more grip and traction in environments filled with water, oil, and other natural elements, the best grating is used on stairs. Public beaches, parks, and other natural areas commonly have serrated steel grating stairs and walkways. In keeping the ground dry, workers install grating as drainage trench cover. The material gives overflowing water a convenient place to go.

Kinds of Serrated Steel Grating

Before diving into serrated steel grating, let’s dive into the different types available. These platforms are made of aluminum, stainless steel, or low carbon steel.

You can choose the welded serrated steel grates. First, the pieces of metal are welded together. You can choose between flux-cored arc, stick-shielded-metal arc, gas metal arc, laser beam, electron-beam, plasma arc, gas tungsten arc, atomic hydrogen, and electroslag welding. If you don’t want welded-together grates, you can choose between three other options: swage-locked, press-locked, and riveted grates.

Let’s go over a few of the differences between the various types of materials used in serrated steel grating, as well as the benefits and drawbacks of each.

Aluminum Bar Grating

Aluminum is not only lightweight, but it is also incredibly durable. This makes it a very versatile material with a wide variety of applications. Aluminum bar gratings can be used for both industrial and architectural purposes.

Carbon Steel Grating

Carbon steel is an incredibly strong material, meaning that it can hold up in various applications and is highly durable. That said, carbon is highly susceptible to corrosion, meaning it is not a good choice for any materials that are highly corrosive or are kept in corrosive environments.

Benefits of Serrated Welded Grating

Builders choose serrated welded grated due to the special features that come with the material. With the raised surface of the metal grates, the slip resistance performance is excellent. In wet and slippery places, the grooves and edges of the material give people footholds. With most types of grating, a galvanized surface treatment is included. The treatment allows for amazing corrosion resistance performance. Because of this, serrated steel grating products come with a long product service life.

If you need a walkway or ramp in an environment that’s either salty or corrosive due to to other chemicals, consider steel grating. The metal has high-quality chemical stability, meaning that corrosion won’t affect your projects as much. For public works projects, using steel grating gives both you and the public peace of mind. The serrated surface gives pedestrians traction and helps prevent them from slipping. Plus, weather debris does not collect on the platforms due to the gaps in each grate.

Partnering With a Professional

If you’re interested in using the serrated steel grating but don’t know how to get started, consider partnering with a professional team. Along with helping you determine the best metal grate for your project, a company like Bushwick Metals can also assist in steel saw cutting, shearing, stamping, and slitting metal.

Expanded Metal Options

Do you need a solid metal surface for your construction project? Expanded metal options include standard/regular, flattened, architectural/decorative meshes, and grating. You can choose between carbon, galvanized, or stainless steel, or aluminum. If you need expanded metal in other shapes and sizes, Bushwick Metals has what you need. Those looking specifically for grating should keep reading, to figure out which kind works best for them.

Grating Options

The engineers utilize an automatic weld-forge methodology to craft the types of grating. The machine joins the bearing bars directly to the cross bars in a form of one-piece constructed machine. For color options, you can choose between black-painted, galvanized, mill, or bare finish.

Closed-Mesh

This is a grating product that locks through pressure. The spacing is closed bars to allow for ease of motion for pedestrians. The option also complies with the ADA (American’s with Disabilities Act).

Grip-Strut Safety

A one-piece diamond-shaped grate made from lightweight metal, the product is made with complete slip resistance in mind for workers dealing with rough weather.

Grate-Lock™ Interlocking-Type Mezzanine

This is a system made of interlocking planks, treads, and other parts. The rung design allows for ease of motion on all terrains. Plus, you can use lighter-gauge steel as the building material for appropriate building projects.

Heavy-Duty Grip Strut

This is a plank grating system that allows for a 24-foot clear span if so desired. The material allows you to support heavier loads for longer periods of time. If you own a large corporation with many factories, consider this option to improve the experience of your employees.

Common Materials in Serrated Steel Gratings

  • Low carbon steel is easy to mold and weld and is an economical choice. It is often used in commercial or industrial settings.
  • Stainless steel is useful in corrosive environments, such as those where it may encounter chemicals or food.
  • Aluminum is lightweight and nonmagnetic, and is often used in a commercial setting on ships or in waste treatment.

The material you choose will depend on the specifics of your project. Experts at Bushwick Metal can help you determine what the best material is for your use.

Ways to Produce Serrated Steel Gratings

Swage-locked grates are very strong and weight less than other options. Instead of being welded together, they are pinched by machinery. Hydraulic pressure is used to make press-locked grates, which are just as strong as welded grates. The hydraulic pressure permanently locks the bars in place and gives a smooth finish. Cold press riveting is the oldest type of grates, and produces grates that are both stiff and strong.

Both welded and non-welded serrated steel gratings are very strong. These grates don’t bend and can carry large amounts of weight. They are easy to install, and if you later need to change the area, they can be removed just as easily. When compared to flat surfaces, even smooth steel gratings, serrated gratings make workers or pedestrians safer. Even in rain or high winds the serration provides a foothold for shoes, and serrated steel grating is sometimes known as anti-slip grating.

Standards For Steel Gratings

Manufacturers commonly use standards set by the American National Standards Institute (ANSI) when creating their products. ANSI five classifications focus on the type of work that the grating will perform and the weight it can hold.

  • Light Duty grates are meant for pedestrians, and can hold up to 2,000 lbs. This classification is not intended to be used by vehicles.
  • Medium Duty grates are used for light traffic, such as in a parking lot in a residential area or on sidewalks, where there is very little traffic. They are used to support between 2,000 lbs. and 5,000 lbs.
  • Heavy Duty grates are for commercial vehicles, such as tractor trailers or box trucks. This type can support between 5,000 lbs. and 7,500 lbs. of weight.
  • Extra Heavy Duty grates are often used for bridges and highways, and they can carry up to 10,000 lbs.
  • Special Duty grates are the highest class, and are used to handle over 10,000 lbs. of weight. They are often used in airports.

Serrated steel gratings are used for a wide variety of applications, so it makes sense that there are various classifications of them, ranging from small light-duty grates to enormous special-duty grates used in airports. These classifications make it significantly easier to decide which type of grate you need to use for your project.

Even knowing the ANSI classifications, though, you might have some questions about which grating to choose or which one best applies to your project. Our team of experts at Bushwick Metal can take a look at your project and help you determine which grates are most appropriate for your needs.

Want to Use Steeling Grating for Your Next Project? Contact Us Today?

Serrated steel grating is a wonderful building material that can help you accomplish a variety of projects. Engineers design the bearing bars to hold a heavy load with minimal effort. The serrated designs allow for maximum traction and weather resistance.

Do you feel as if these grates suit the upcoming project you have in mind? Maybe you have the ideal type in mind, or you still need help figuring it out? Either way, consider engaging with a professional who can help you get what you need. The team at Bushwick Metals is dedicated to helping you find which types of grating will work best for your project. Contact us today to get started.

What Is A Diamond Plate & What Are Its Uses?

What is a diamond plate? You’ve probably seen these utilized without ever knowing exactly what they are, and how they help.

What Is A Diamond Plate & What Are Its Uses?

There are many materials available for making walking surfaces. Concrete, pavement, wood, tile, and carpet are familiar materials we walk on every day. What’s the purpose of a raised pattern on a metal or plastic surface? The diamond plate will be described in this article, as well as how it is made and how it is used.

Exactly what is a diamond plate?

The diamond plate also called the deck plate or floor plate has a raised pattern on one side and is smooth on the other. Diamond patterns and raised areas are variable, as well as their heights. Most commonly, diamond plates are used as a gripping surface on metal stairs.

It reduces the likelihood that someone will slip while walking on the plate because raised bumps on its surface increase friction between a shoe and the surface. The non-slip nature of the diamond plate makes it a perfect choice for walking surfaces.

Diamond plate is made of what?

Metal is typically used for diamond plates. Stainless steel, aluminum, and steel are the most popular metal types used for diamond plate. Interlocking diamond plate sheets can also be created with plastic, in addition to diamond plated metal.

Rubber floor mats also feature diamond plate patterns to help reduce fatigue and improve comfort in workspaces that require extended periods of standing.

Read on to learn more in-depth about the materials used to create diamond plates.

Aluminum

Corrosion is not a problem with aluminum diamond plates. Aluminum deck plates are commonly found in outdoor settings, such as parking lots, loading docks, and stairways, because of their ability to withstand the elements. They can also be found on boats, docks, or marine environments. Due to the ease of cleaning diamond aluminum plates, they are commonly found in kitchens, restrooms, and walk-in refrigerators or freezers. Aluminum diamond floor plates are available in a variety of patterns and finishes and can also be used as decorative elements.

Steel

Diamond plates are made from carbon steel for a variety of reasons. Their strength makes them an excellent structural material. As an alternative to aluminum and stainless steel, diamond plated steel is often less expensive. Among the many commercial and industrial applications for diamond pattern steel include stairs, ramps, trailer floors, vehicle running boards, and truck beds, since it is durable and easy to clean.

Stainless Steel

In terms of diamond plate materials, stainless steel is one of the most expensive ones. However, due to its corrosion resistance, it may be the best choice for an industrial setting or for environments requiring sanitary conditions. Because of its bright finish, the stainless steel diamond plate is also visually appealing.

Plastic

Plastic materials can also be used to make diamond plates. Diamond plate is typically made out of interlocking plastic sheets that can be customized to fit any space, such as garages, offices, utility rooms, and gyms. Various dimensions, designs, and finishes are available for the sheets. Among the positive qualities of plastic diamond plates are their water resistance and stain resistance. It can also be painted to match the environment’s color and used as wall panels.

How does a metal diamond plate get made?

The two most common methods of making diamond metal plates are stamping or hot rolling. In both processes, heat and pressure are used.

A series of large rollers pass room-temperature metal through the stamping process. On one roller, the pattern is smooth and on the other, the pattern is diamond-shaped. In this way, the diamond pattern can be transferred to one side of the metal because of the pressure of the metal passing between the rollers. Diamond plates are commonly made by stamping aluminum.

During hot rolling, the metal is heated using an electronic thermal machine to above its recrystallization temperature before passing through the rollers. The molten metal is then cooled into diamond plate shapes. When making steel diamond plates, heat is commonly used to prevent the metal from developing flaws.

What is the purpose of the diamond plate?

Diamond plates are designed to reduce the risk of slipping by providing traction. Increasing safety is achieved by using a non-skid diamond plate on stairways, catwalks, work platforms, walkways, and ramps in industrial environments. In outdoor environments, aluminum treads are common. Ambulances and firetrucks often have a diamond plate that is used to make the footplates slip-resistant.

In addition to preventing damage from heavy traffic and abrasive chemicals, the diamond plate can be used to protect surfaces. Shipping docks, for example, often have diamond plate floors that can withstand the heavyweight of forklifts transporting materials, and also give warehouse workers a better grip.

Furthermore, the diamond plates can be applied to both metal and plastic. The diamond plate comes in a wide variety of patterns, finishes, and materials, which gives it a varied look for any environment.

Diamond plating: What you need to know

Adding diamond plating to walking surfaces adds traction and slip resistance. Steel, aluminum, stainless steel, and plastic can be used as diamond plates. It is available in a range of patterns and finishes and has a wide range of applications. Now that you know what raised diamonds are and what they do, you will be able to identify them when you see them next time.

The best place to buy diamond plates

Suppliers of specialty metals such as Bushwick Metals sell diamond plate steel. With a vast inventory of high-quality carbon steel structural, decorative, and plate products, Bushwick Metals is the Northeast’s leading wholesale steel distributor. Contact Bushwick today or Request a Quote.

Grip Strut Grating Options At Bushwick Metals

Slips and falls are the foremost cause of claims for workers’ compensation. In fact, floors and flooring materials contribute to more than 2 million fall injuries each year. When it comes to your employees’ safety in the workplace, there should be no compromising. You want to make sure that your floors are sufficiently safe to prevent slips and falls.

However, what type of metal grating should you install to protect your employees?

Grip Strut leads the industry in safety grating and is ideally suited for all walking and working surfaces where conditions create slippery or hazardous conditions. By utilizing Grip Strut safety grating in your facility, you assure not only the safety of your employees and visitors but also OSHA compliance.

At Bushwick Metals, we offer several different options of Grip Strut grating to support your business. Let’s take a look at those options.

Grip Strut Safety Grating

Grip Strut is a lightweight but high-strength metal grating that is designed for safety underfoot. It is fairly easy to fabricate and install and is low maintenance. By installing Grip Strut safety grating, your business can save money due to its low material cost, nominal erection cost, and long-lasting, rust-resisting materials and finishes.

Some types of conditions where Grip Strut is ideal are

  • ice
  • snow
  • mud
  • oil
  • grease
  • detergents
  • other industrial applications

Manufactured with unique diamond-shaped openings and formed side channels, Grip Strut lets fluids and ice easily pass through the grating. The openings eliminate the possibility of a puddle or piece of material causing a fall. These design factors allow these types of metal grating to provide the maximum multi-dimensional slip resistance.

Grip Strut safety grating is commonly used for

  • work platforms
  • industrial flooring
  • balconies
  • walkways
  • catwalks
  • storage areas
  • stair treads

Due to its design, Grip Strut safety grating performs well in areas with inclines and grades. The open nature also makes this type of steel grating very easy to clean, which minimizes overall maintenance.

At Bushwick, we offer five options for Grip Strut safety grating. These options vary depending on the gauge and type of metal that you want to utilize as well as the width of the plate.

  1. 14 GA galvanized steel with 4 3/4-inch width (2-Diamond planks)
  2. 12 GA galvanized steel with 7-inch width (3-Diamond planks)
  3. 0.080 aluminum 5052-H32 with 9 1/2-inch width (4-Diamond planks)
  4. 0.100 aluminum 5052-H32 with 11 3/4-inch width (5-Diamond planks)
  5. 16 GA type 304 stainless steel with 18 3/4-inch width (8-Diamond planks)

Heavy Duty Grip Strut Safety Grating

In some cases, you might need a heavier duty safety grating than the options listed above. Heavy Duty Grip Strut safety grating is manufactured with a stronger gauge metal which makes it more robust. This allows the plank to support greater loads on longer spans.

Also, Heavy Duty Grip Strut safety grating has a larger, serrated, diamond matrix opening. The serrated surface increases slip protection.

Bushwick Metal’s Heavy Duty Grip Strut safety grating is a one-of-a-kind plank grating that has up to a 24-foot clear span. This metal grating offers all of the same advantages as regular Grip Strut but with additional benefits.

Ideal use cases for Heavy Duty Grip Strut safety grating are

  • process plants
  • refineries
  • conveyor walkways
  • papermills
  • underbridge inspection walkways
  • grain elevators

Plain hot-rolled, pickled, and oiled steel and aluminum Heavy Duty Grip Strut safety grating options are available upon request and special quotation. Hot-dip galvanized after fabrication is also available upon request and special quotation.

Standard options that are available for Heavy Duty Grip Strut safety grating are

  1. 9 GA galvanized steel with 27 5/8-inch width
  2. 10 GA galvanized steel with 13 3/4-inch width
  3. 11 GA galvanized steel with 9 1/4-inch width
  4. 30-inch width
  5. 36-inch width

Grip Strut Stair Treads and Ladder Rungs

Grip Strut On-Diamond stair treads and ladder rungs are particularly ideal for environments where safe footing is hard to come by. The serrated open diamond pattern in the web of the channel of these ladder rungs allows debris to fall through.

For example, Grip Strut stair treads and ladder rungs are ideal for applications that

  • are outdoors
  • involve heights
  • have potentially slippery situations that can benefit from extra grip strength

Bushwick Metals offers a 5-foot traction length x 12-foot long ladder rung option. These ladder rungs ensure maximum slip resistance and safe footing and have a very high strength-to-weight performance.

By providing slip-resistant stair treads and ladder rungs, you will be providing your employees with a safer work environment.

Select the Best Steel Grating For Your Operation

At Bushwick Metals, we have over 200 years of experience that can help you determine which grating is best suited for your operation’s needs.

Our company has three main goals:

  1. To source only the first-rate structural steel and plate products from every part of the world and provide the most extensive range of steel products to you.
  2. To create a warehouse with an extensive inventory of steel structural plates and ornamental products to make sure we can deliver them to you within a day. We aim to help our customers avoid warehousing fees, allowing you to manage your production schedules and material costs more efficiently.
  3. To provide steel-processing services to help you meet strict deadlines and decrease your basic equipment investments.

We are committed to providing quality services. In addition to Grip Strut safety grating, we also offer Grate-Lock interlocking type mezzanine grating, close meshed grating, and expanded metal grating.

Reach out to us today and request a quote. Let us know what your operation’s needs are, and we will strive to fulfill them.

The Different Types Of Expanded Metal And Their Uses

Expanded metal would most likely be the right product choice for your next project due to its strength and durability. It outranks its competitors, like chicken wire, as it is cost-effective and comes in multiple sizes and weights.

Examples of metals used to make expanded metal include aluminum, stainless and galvanized steel, copper, and titanium. There are several types of expanded metal. Each type is made in different ways that provide various functions. Let’s figure out which one suits your needs the best.

What Is Expanded Metal?

The process of creating expanded metal was first developed and copyrighted in the 1880s in Hartlepool, UK. Despite advancements in technology, the modern process of expanding metal remains similar to the original technique.

Expanded metal is a metal produced from a solid metal sheet. Stainless steel, aluminum, steel, titanium, and copper sheets are used. The sheet goes through a process of cutting and stretching using industrial machinery. Stretching and cutting result in a mesh with diamond-shaped spaces. Many other patterns can also be created.

The ratio of open to closed mesh area specifies the amount of space for the passage of light, air, and water. The ratio can be changed according to the mesh usage. As the process starts with a small sheet of steel and results in the production of a large mesh, it is lightweight and cost-effective, making it the best pocket-friendly option to choose among others.

The versatility of expanded metal widens the opportunity for usage. It can be used for a variety of applications. While still allowing airflow and light in, expanded metal is very strong and durable.

The diamond shape does the best at absorbing energy and deforms the least after being installed. Other design variants consider the size and angles of the shapes and how well they can absorb energy.

How Is Expanded Metal Made?

The manufacturing of expanded metal begins with a metal sheet. The sheet is cut and stretched. This procedure expands the cuts uniformly into diamond-shaped openings. There is no metal wastage during the expanding procedure, making expanded metal a green product. As mentioned, expanded metal comes from a single sheet of any metal. An industrial cutting machine moves back and forth to cut the sheet in alternating cuts for a specific shape. Several different knife patterns can be used to cut the sheet into different shapes and sizes. The purpose of creating expanded metal is to stretch it. You only need a small piece of metal for this process.

Expanded metal machines have various functions. Sometimes the process requires multiple machines. The standard method is to expand the metal sheet in a press that creates the diamond-shaped voids. Then, a flattening machine is used to flatten out the metal, followed by a shearing and slitting machine which cuts and creates the holes. This process can vary based on the available resources.

Different Types of Expanded Metal

There are 4 main types of expanded metals: standard expanded metal, flattened expanded metal, expanded metal mesh, and expanded metal grating. They all start as a metal sheet but evolve into their respective types.

  • Standard Expanded Metal

Standard expanded metal is created by entering a metal sheet in a machine press that cuts and stretches metal. Through this process, overlapping strips of a diamond pattern are created. This pattern permits air circulation, but it does not let the metal lose its strength and durability. In contrast to other types, standard expanded metal turns into a finished product as soon as it is made in the press. Expanded metal can be produced in various sizes and weights and these can be used when making lockers, warehouse fencing and machinery safety doors.

  • Flattened Expanded Metal

Flattened expanded metal is about 5% lighter than the standard expanded metal. After the standard process is used to make standard expanded metal, another step is involved, which creates flattened expanded metal. After exiting the machine the cold rolling press is used to flatten it. This step of the process helps to make the metal mesh flatter, thinner, and longer. Flattened expanded metal is perfect for fences, ventilation, cages and flooring. The slip-resistant coating is perfect for constructing walkways or stairways, allowing pedestrians a durable surface with a great grip.

  • Expanded Metal Mesh

The expanded metal mesh comes in various shapes and sizes. It ranges from delicate mesh to stronger ones. It is made by using a single sheet of solid metal that is compressed and stretched. Ornamental and constructive products are made using expanded metal mesh such as dividing screens, fences, and aerated storage systems.

  • Expanded Metal Grating

Low carbon steel plates are created using this type. They are heavier than ordinary ones. These are used for areas where durability is necessary such as walkways, stairs or main pedestrian zones. Expanded metal grating products have a terrific strength-to-weight ratio. They are also naturally slip-proof and do not require a nonslip coating as the slitting and stretching of metal plates result in a non-slip surface. This type proves to be one of the most economical and strong materials.

Raised vs Flat Expanded Metal

There are 3,500 different types and grades of steel on the market today, but this article will focus on two types: raised metal, and flat expanded metal.

Both types of metal have their pros and cons, so it is important to learn about what each brings to the table so that you choose the right type for your project:

Raised Expanded Metal

Raised metal, also known as standard metal, is a steel product used for anything from fences to grates. It’s called standard metal because its final form is exactly how it is when it leaves the expanding press.

The strands on raised metal have horizontal angles. making a less smooth surface. The characteristics of each sheet are customizable depending on the pattern size and the amount of expansion applied. Despite the customizable size and thickness of the sheet, the holes and the strands around them are uniform in size and thickness.

Some of the primary applications of raised metal are fences, walkways, and grates. The reason that raised metal is coveted for these purposes is because it is durable and strong. The small openings also allow for air, liquid, and light to pass through. It acts as a strainer by allowing those things to pass through while stopping large objects.

Some other standard uses for the raised expanded metal are for use in lockers as walls and doors to close off areas of warehouses.

Pros and Cons

Raised metal is structurally stronger than other types of expanded metal. The strands distribute a load of weight more evenly, allowing the expanded metal to support more weight than flat expanded metal can.

Additionally, because of the angled strands, raised expanded metal provides more grip and makes them skid-resistant for anyone walking on them. This makes them a great option for walkways. Because they come from steel, raised expanded metal is very durable and will last a long time. This means it will save you money because you won’t need to pay for repairs or a replacement for 40 or more years.

Some cons of raised expanded metal are that it is not as aesthetically pleasing as flat expanded metal. It is also heavier and denser, which can cost you more to have it delivered.

Flat Expanded Metal

Flat expanded metal is made the same way that raised expanded metal is, with one difference in the process. After exiting the press it is milled to make a smooth and flat surface. By removing the ridges of standard or raised expanded metal gives the expanded metal a much sleeker appearance.

Compared to raised expanded metal, flat expanded metal is thinner and flatter. It is most useful where abrasion isn’t as important and aesthetics are more valuable. Removing the ridges also makes flat expanded metal weigh less than raised expanded metal. It also has a finished surface to make it look even more aesthetically pleasing.

Some typical uses of flat expanded metal are fencing, use for enclosures and safety areas, and even walkways on billboards. It can also make great railings, gates, paths, and grates.

Pros and Cons

The big pro of flat expanded metal is that it weighs less. Because it weighs less, it costs less to transport and manufacture. It can save you money by opting to go with flat expanded metal.

Its distinctive finish also sets it apart from raised expanded metal. If the grip is less important than appearance for what you need the expanded metal for, flat expanded metal will be a better fit for you.

Similar to raised expanded metal, flat expanded metal is great for letting light, air, and water through it while still presenting a barrier to larger objects. It is also a very strong and durable material for whatever application you are using it for. Corrosion won’t be an issue either since it is made from stainless steel and coated to protect it from the elements.

Some cons of flat expanded metal are that you don’t have as good of a grip in wet conditions if it is used as a walkway. It also isn’t as strong as raised expanded metal due to being flattened out and stretched.

Ultimately, flat expanded metal looks much nicer and is less expensive but it isn’t as utilitarian as the raised expanded metal alternative.

Uses of Expanded Metal

Expanded metal is used in projects involving architecture, agriculture, horticulture, transportation, and art installation. The metal allows for flexible designs while also being very sturdy and durable. Due to great variations in size and dimension, its uses are endless.

Sizes of expanded metal depend on the company you purchase it from. Overall, it is generally used as a barrier for lighter objects.

Benefits of Expanded Metal

Expanded metals have hundreds of uses and there are many advantages of this type of metal. Some are described below:

  • An advantage of expanded metal is that it is environmentally friendly and is considered a green product. The process through which expanded metal is created, from raw product to end product, there is very little waste (scrap metal), making it a cost-effective solution.
  • The material is recyclable and less expensive than metal sheets.
  • Expanded metal permits air, fluid or light to flow through so you can protect an area without closing it off entirely.
  • Due to its diamond-shaped openings, air, water, fluid, and dirt can easily pass across to maintain a safe slip-resistant surface.
  • It is made using a wide variety of steel and other metals. It can be used as per your needs such as small battery cells and heavy-duty shelves.
  • Since expanded metal is made by using steel, its strength and flexibility are matchless. It has an extremely high strength-to-weight ratio, making it durable. It can endure a lot of weight.
  • There are many diverse options. You can get it cut to the shape and size according to your needs, especially when you buy it from Bushwick Metals.

Expanded Metal Products

Each type of extended metal can be used to make different products. Common products made by using expanded metals are:

  • Air or fluid filters
  • Radar antennas
  • Battery cells
  • Speaker covers
  • Ventilation systems
  • Satellite antennas
  • Benches
  • Outdoor grills
  • Securing walls
  • Fences
  • Ceilings
  • Protective appliance covers (an air conditioning unit is covered by expanded metals)
  • Reinforcing concrete
  • Basement window well covers
  • Stairs and walkways, especially in industrial settings
  • Benches
  • Heavy-duty shelves

Find the Best Expanded Metal Near You

Take time to consider the components of what you are constructing and how the benefits of expanded metal will work to your advantage. One of the good things about expanded metal is that it is used for projects ranging from small developments around the house to massive construction sites.

Bushwick Metals takes pride in staying committed to providing quality services to its customers. Our company has 3 major goals:

  • To source only the first-rate structural steel and plate products from every part of the world. We aim to provide the most extensive range of steel products to our customers.
  • To create a warehouse with an extensive inventory of steel structural plates and ornamental products to make sure we deliver them to customers within a day. We aim to help customers avoid warehousing fees, allowing them more efficient management of their production schedules and material costs.
  • We strive to provide steel-processing services to help our customers meet strict deadlines and decrease their basic equipment investments.

We contribute to your workload by producing the optimal products and managing your costs. All you need to do is figure out what your project needs and put your plan into action. We will do the rest. Head over to our products section to see the selection of services we offer. Don’t let any project hold you back anymore. We have the expanded metal and it is ready for your use.

We are proud to have the power of Triple-S Steel and have been making structural steel products for more than 100 years. We have 5 locations, some of which include carbon service centers.

If you have further questions, comments, or concerns, feel free to contact us. We would love to help you out!

Order Galvanized Grating Online!

Grating is important in industrial, commercial and even residential settings where it is often used for outdoor or emergency access. Grating has been around for a long time and is generally a manufactured grid or metal lattice of parallel bearing bars held within a frame.

Do you have a construction project coming up that requires grating? If so, it’s time to consider galvanized grating. This affordable, corrosion-resistant grating is available in many forms. Bushwick Metals can customize it to fit your project’s needs.

Why Use Galvanized Grating?

You have seen galvanized grating on outdoor steps for drainage. You may have also seen it on the decks of boats. It is even present on sidewalks where flooding is possible. This type of grating often blends into the background while letting air, water, and light pass through otherwise solid surfaces.

Its non-slip design extends for industrial vertical movement, especially if water is present. That’s why galvanized grating is a prime choice for stair treads and ladder rungs. In industrial or damp areas it offers a gripping surface. On ships or at water treatment plants, these gripping treads prevent accidents. For construction projects where looks don’t matter, galvanized steel serves well. It is a good option for corrosion-resistant grating.

Advantages of Using Galvanized Grating

There are a number of advantages to pedestrian grating; it refracts direct light, yet lets light through. It does not form a solid floor and so allows air, noise, and water to pass between floors if required. This is great for an industrial setting, but its non-slip design also adds security and safety to users in wet or slippery environments. It’s often found in snowy or wet places. The robust nature of pedestrian grating means that it’s perfect for emergency exits. 

One of the biggest advantages of galvanized gratings is the price. When compared to stainless steel options, it is economical. In fact, galvanized steel costs almost ten times less than stainless steel. If you have a project in need of grating, opt for galvanized grating. Shop affordable, corrosion-resistant, strong galvanized grating from Bushwick Metals. Save on the high costs of stainless steel. Get similar results from high-quality galvanized steel.

Given gratings use outdoors, galvanization is normal. Galvanized steel is much more resistant to corrosion than even our top-notch modern steels. Galvanization is where a protective layer of zinc is applied, coating the steel to prevent corrosion and rusting. While stainless steel offers this same protection, it is much more expensive. Generally, unless there is a very good reason (such as prolonged exposure to acid), galvanized grating is the way to go.

Galvanized Grating At Bushwick Metals

At Bushwick Metals, we have a huge selection of galvanized steel gratings. Our grating is manufactured using the automatic weld forge method, which is made by electronically fusing the steel crossbars to the loaders. The Automatic Weld Forge Method results in a sturdy one-piece constructed panel that can be applied and installed quickly and easily. 

Our grating is available with either smooth or serrated surfaces. Typical applications for our range are floors, decks, fire escapes, and walkways. They are available in various finishes: black painted, galvanized, or mill finish bare. We make our galvanized gratings to NAAMS Standards

Welded Bar Grating Stair Treads

Our welded stair treads are manufactured from 194 standard grating with a patented floor plate nosing and pre-punched endplates to facilitate installation. These weights are based on use of 194 Welded Grating and a base tread length of 18″. Get in touch and we’ll help you re-calculate weights if you want to use a different size length or tread.

Close Meshed Grating

Bushwick Metals’ Closed Meshed Grating is a pressure locked grating product, produced with close bar spacing to accommodate the requirements for pedestrian comfort and safety. Our closed Meshed Grating is available in carbon steel, stainless steel, and aluminum. The product complies with standards as established by the American Disabilities Act (A.D.A.). We can help you customize this product to meet your needs. 

Grip Strut® Saftey Grating

The unique one-piece diamond-shaped construction of grip strut provides slip resistance in all directions. Grip Strut is a lightweight metal grating designed for safety underfoot. It is ideally suited for walking/working surfaces where mud, ice, snow, grease, oil, and detergents create slippery or hazardous conditions. 

We also offer Grip Strut Heavy Duty Safety Grating, a plain HRP&O Steel and Aluminum which is also available to be Hot Dip Galvanized after fabrication. Take advantage of our expertise. Ask us how this product can help you. It’s a one-of-a-kind plank grating solution sporting a hefty 24-foot clear span capacity that can handle heavy loads. 

Grate-Lock® Interlocking Mezzanine Grating

Grate-Lock Grating is an easy-to-install system of interlocking planks, treads, and accessories, providing safe, sturdy footing for mezzanine floors, platforms, walkways, and other applications. Increased load performance has been achieved through interlocking planks and a “ventilated” rung design. Hundreds of sole-gripping dimples ensure a safe surface in all kinds of environments. Grate-Lock lets you specify lighter gauge steel for substantial material savings. Ask us for more information on this innovative product. 

Grip Strut® Stair Treads and Ladder Runs

We also offer a full range of standard and nonstandard Stair Tread products from Grip Strut, Heavy Duty Grip Strut, Perf-O Grip Traction Tread, and Grate-Lock. Our products can come with or without abrasive nosing. Grip Strut On-Diamond Ladder Rungs are perfect in environments where safe footing is hard to come by. Grip Strut Ladder Rungs ensure maximum slip resistance and secure footing. Traction Tread Ladder Rungs are ideal for use in hand-over-hand ladder applications where safe footing is also required. You can buy it online, but if you have any special requests or questions, don’t hesitate to contact us. 

Buying Galvanized Grating Online

Galvanized grating offers a variety of advantages over stainless steel and other grating options. It is also easy to order online from Bushwick Metals. We offer a wide range of expanded metal grating, including galvanized safety grating, galvanized steel floor grating, and more.

Buying construction materials online can be difficult. At Bushwick Metals, we make it possible for our clients to shop online. You get the materials you need as soon as possible. When you order, choose from a variety of configurations and types of galvanized grating. Your product arrives ready for installation. Consult with our experts, and they can tell you which products would be the most appropriate for your project. If your metal needs further processing, we also offer several processing services. These include slitting, stamping, and shearing.

Our shipping processes also make buying galvanized steel grating online simple. Orders may arrive the following day. These quick shipments are available in states along the East Coast including New York, New Jersey, Connecticut, Delaware, Pennsylvania, Massachusetts, Rhode Island, Maryland, Vermont, New Hampshire, and Maine.

Shop Bushwick Metals

At Bushwick Metals, we have served customers for almost two centuries. Our staff has the expertise needed to advise you. Ask about sizing, type, and configuration for all galvanized grating materials.

When you shop online with us, work with our experts to customize your order and get it next day. Order from Bushwick Metals and get the advantages of a small-town hardware store with the ease of online shopping. If you have any questions, feel free to contact us! Get in touch Toll-Free at 855-446-8735 or email [email protected].

Differences Between Raised vs Flat Expanded Metal And Where To Get Both

Did you know that steel buildings and infrastructure have a lifespan of up to 100 years? Steel is the most commonly used metal in today’s world, and that is largely because of its durability, strength, and versatility. Anywhere that you go in the world you will be surrounded by buildings and items made of steel.

There are 3,500 different grades of steel for a variety of applications, so knowing the difference between raised vs flat expanded metal is important for finding the right fit for your construction project. Steel has made building projects simpler and more durable than ever before, and with good reason. Whether your next project requires raised steal or flat expanded steel, there’s a perfect option for what you need.

Keep reading to learn about raised vs flat expanded metal, and the pros and cons of each.

Raised vs Flat Expanded Metal

There are 3,500 different types and grades of steel on the market today, but this article will focus on two types: raised metal, and flat expanded metal.

Both types of metal have their pros and cons, so it is important to learn about what each brings to the table so that you choose the right type for your project:

Raised Expanded Metal

Raised metal, also known as standard metal, is a steel product used for anything from fences to grates. It’s called standard metal because its final form is exactly how it is when it leaves the expanding press.

The strands on raised metal have horizontal angles. making a less smooth surface. The characteristics of each sheet are customizable depending on the pattern size and the amount of expansion applied. Despite the customizable size and thickness of the sheet, the holes and the strands around them are uniform in size and thickness.

Some of the primary applications of raised metal are fences, walkways, and grates. The reason that raised metal is coveted for these purposes is because it is durable and strong. The small openings also allow for air, liquid, and light to pass through. It acts as a strainer by allowing those things to pass through while stopping large objects.

Some other standard uses for the raised expanded metal are for use in lockers as walls and doors to close off areas of warehouses.

Pros and Cons

Raised metal is structurally stronger than other types of expanded metal. The strands distribute a load of weight more evenly, allowing the expanded metal to support more weight than flat expanded metal can.

Additionally, because of the angled strands, raised expanded metal provides more grip and makes them skid resistant for anyone walking on them. This makes them a great option for walkways. Because they come from steel, raised expanded metal is very durable and will last a long time. This means it will save you money because you won’t need to pay for repairs or a replacement for 40 or more years.

Some cons of raised expanded metal are that it is not as aesthetically pleasing as flat expanded metal. It is also heavier and denser, which can cost you more to have it delivered.

Flat Expanded Metal

Flat expanded metal is made the same way that raised expanded metal is, with one difference in the process. After exiting the press it is milled to make a smooth and flat surface. By removing the ridges of standard or raised expanded metal, it gives the stainless steel expanded metal a much sleeker appearance.

Compared to raised expanded metal, flat expanded metal is thinner and flatter. It is most useful where abrasion isn’t as important and aesthetics are more valuable. Removing the ridges also makes flat expanded metal weigh less than raised expanded metal. It also has a finished surface to make it look even more aesthetically pleasing.

Some typical uses of flat expanded metal are fencing, use for enclosures and safety areas, and even walkways on billboards. It can also make great railings, gates, paths, and grates.

Pros and Cons

The big pro of flat expanded metal is that it weighs less. Because it weighs less, it costs less to transport and manufacture. It can save you money by opting to go with flat expanded metal.

It also has a distinctive finish that sets it apart from raised expanded metal. If the grip is less important than appearance for what you need the expanded metal for, flat expanded metal will be a better fit for you.

Similar to raised expanded metal, flat expanded metal is great for letting light, air, and water through it while still presenting a barrier to larger objects. It is also a very strong and durable material for whatever application you are using it for. Corrosion won’t be an issue either since it is made from stainless steel and coated to protect it from the elements.

Some cons of flat expanded metal are that you don’t have as good of grip in wet conditions if it is used as a walkway. It also isn’t as strong as raised expanded metal due to being flattened out and stretched.

Ultimately, flat expanded metal looks much nicer and is less expensive but it isn’t as utilitarian as the raised expanded metal alternative.

Choosing the Right Expanded Metal for You

No matter what your application or project is, when it comes to raised vs flat expanded metal there is an option that will suit your needs. Whether it is walkways or fencing, or even decorations, expanded metal is a perfect option for you.

Knowing which option fits you best is a key component to ensuring that your project is completed to your satisfaction. Intsel Steel and Bushwick Metals have both raised and flat expanded metal for your next project. Contact us to find the expanded metal that you’ve been looking for in your project needs.

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