The Advantages of Using Type B Decking in Construction Projects

Intsel Steel

The Advantages of Using Type B Decking in Construction Projects

Did you know that using Type B decking in construction projects can provide numerous advantages? Type B decking is a profiled steel decking commonly used in construction that offers advantages such as corrosion resistance, rapid installation, and design versatility in forming composite floor systems.

It’s commonly used in commercial and industrial construction projects due to its exceptional strength-to-weight ratio. This makes it a popular choice for many architects and contractors who want to maximize the durability and efficiency of their structures.

Whether you’re a manufacturing manager, project manager, purchasing agent, or a construction/fabrication company owner, understanding the benefits of B decking can significantly impact the success of your projects. Let’s explore the advantages of using Type B decking and how it can enhance your construction projects.

Type B Decking Offers Enhanced Structural Support

One of the primary advantages of using Type B decking is its ability to provide enhanced structural support. B deck is designed to support heavy loads, making it ideal for construction projects that require strong flooring systems. Whether you’re building a warehouse, office building, or any other structure that requires reliable support, Type B decking can meet your needs.

With its deep ribs and wide flutes, B decking offers excellent spanning capacity, reducing the need for additional support beams or columns. This not only saves time during the construction process but also minimizes material and labor costs.

Improved Fire Resistance

Another significant advantage of Type B decking is its exceptional fire resistance. With over half a million structural fires in the US every year, this can be critical.

Type B steel decking is typically made of galvanized steel, which has excellent fire-resistant properties. In the event of a fire, the steel decking acts as a barrier, preventing the fire from spreading quickly. This can provide invaluable time for occupants to evacuate the building and for firefighters to control the situation.

Type B Decking is a Cost-Effective Solution

Type B decking offers a cost-effective solution for construction projects. Its strength and durability mean that minimal maintenance is required, reducing long-term costs. Additionally, the efficient installation process of Type B deck saves both time and money. The ease of handling and installation can lead to faster project completion times, allowing you to save on labor expenses.

Versatility in Design

Type B decking offers a significant advantage in design versatility, allowing architects and engineers greater flexibility in shaping the overall aesthetics and functionality of a structure. The profile and construction of Type B decking enable it to span long distances without the need for additional support columns or load-bearing walls.

This characteristic permits more open and adaptable interior spaces, providing designers the freedom to create layouts that meet specific project requirements.

The adaptability of B deck extends to its compatibility with various construction materials and methods. The decking is often designed to work in conjunction with concrete to form a composite floor system. This composite action combines the strength and durability of steel with the compressive strength of concrete, resulting in a structurally efficient and versatile flooring solution.

The compatibility with different materials opens up opportunities for creative and cost-effective design choices, making Type B decking a preferred option for projects where architectural diversity and adaptability are key considerations.

Long Spans

Steel decking allows for longer, unsupported spans, reducing the need for additional support columns or load-bearing walls. This flexibility in design can result in more open and versatile interior spaces.

Corrosion Resistance

Steel decking is typically coated with protective layers to enhance its corrosion resistance.

In coastal or humid regions, where exposure to salt and moisture is heightened, the corrosion resistance of B deck becomes especially significant. Protective coatings, such as galvanization, play a crucial role in preventing the onset of corrosion and ensuring the structural integrity of the decking even in challenging conditions.

This corrosion resistance contributes to the overall reliability of the construction, reducing the risk of premature deterioration and the associated maintenance costs.

Longevity and Durability

Type B steel decking is built to last. Its galvanized steel construction ensures its longevity, even in harsh environments. This durability makes it a reliable choice for regions prone to extreme weather conditions. Additionally, Type B decking is resistant to rot, pests, and decay, making it an excellent long-term investment for your construction projects.

Speed of Construction

Type B decking is designed with a profile that facilitates rapid installation, streamlining the construction process. The interlocking nature of the decking panels allows for swift assembly, reducing the overall time required for the construction of floors in buildings. This efficiency is particularly advantageous in projects with tight deadlines or where minimizing construction time is a priority.

The quick installation of B decking also contributes to the overall acceleration of the construction schedule. The design of the decking system often integrates seamlessly with other components of the building, allowing for a smooth and efficient construction workflow.

This not only enhances project timelines but also potentially reduces labor costs associated with prolonged construction periods.

The ability to expedite construction while maintaining structural integrity makes B decking a practical solution for a range of applications, from commercial buildings to industrial facilities, where timely project completion is essential for economic and operational reasons.

Reduced Concrete Usage

Lastly, the composite action of steel decking with concrete allows for the use of less concrete than traditional methods while maintaining structural integrity. This can result in cost savings and reduced environmental impact.

Utilize Type B Decking for its Numerous Advantages

Utilizing Type B deck in your construction projects offers numerous advantages. From enhanced structural support and improved fire resistance to cost-effectiveness, versatility in design, and long-lasting durability, Type B deck proves to be a valuable solution for architects, contractors, and construction professionals.

Remember, when it comes to construction, choosing the right materials is crucial, and B decking offers exceptional benefits that can contribute to the success of your projects.

If you’re looking for steel and processing solutions for your construction projects, reach out to our team. As a leading distributor, we offer a wide range of steel products, including Type B decking, to meet your specific needs.

Let us help you achieve excellence in your construction endeavors by requesting a quote.

 

How Much Does Commercial Metal Decking Cost?

If you’re trying to calculate the metal decking cost for a commercial project, the final price will be determined by a range of variables. For this reason, determining an exact price can be difficult. However, understanding the considerations that go into the price can help give an accurate project cost. Continue reading below to learn what those variables are and other relevant information.

Metal Decking Cost Starts With the Market Price of Steel

Steel prices often fluctuate, with heavy price changes happening in as little as a month. Since the market price of steel varies so quickly, you’ll want to act on any received quotes as soon as possible. If you have to postpone a metal deck project, you should get a new quote closer to your construction date. Otherwise, you risk being caught by surprise by higher costs than what was initially discussed.

Most commercial decks are created using Hot Dipped Galvanized Steel. The prices of this specific type of steel have been steadily rising over the last few years, thus causing metal decking costs to increase.

Steel Gauge

The steel decking material you plan to use for your project will also vary in price because each steel type has a different gauge. The “gauge” of a metal refers to its thickness, with thinner types obviating less than thicker ones. The higher the gauge of a metal type, the thinner it is.

If the metal decking cost is high and you’d like to build a larger deck, using a thinner gauge can reduce costs. However, the gauges you can use will also depend on the required load-bearing capacity for your deck. Since lighter steel decks will support less weight, they may not be appropriate for certain projects. Standard steel gauges include 22 GA, 20 GA, 18 GA, and 16 GA.

The prices per square foot of each of these gauges can vary based on the general market price of steel, but their averages at current price levels are as follows:

GaugeWeight (lbs per square foot)Price (per square foot)
221.9$6-$7
202.3$8-$9
182.9$9.50-$11
163.5$11-$13

 

As you can see, using a thicker steel gauge for a larger deck can cost significantly more than using a thinner gauge. For example, building a 100-square-foot deck with 22 gauge steel would cost between $600 and $700 using the above averages. But, the same-sized deck with 16 gauge steel would cost between $1,100 and $1,300. That’s a significant cost difference.

Size of Project

The most obvious consideration in your metal deck price is the size of your project. Once you’ve determined the previous factors, such as steel gauge and type, you can use the size to determine an accurate cost. Generally, there will be other materials necessary in these projects, so don’t forget to incorporate those costs into your overall price estimate, too.

Labor Costs

Another factor you’ll need to consider is labor costs, which vary significantly based on location and company. If you plan on applying the metal decking yourself, you won’t have to worry about labor costs. However, this project is usually best left to professionals since it requires intimate knowledge of safe, efficient metal construction practices.

If you’re a project manager or purchasing coordinator who plans to hire someone to apply the metal decking, it’s a good idea to shop around for the best companies and local prices.

Remember, it’s not always good to pick the cheapest company. You’ll also want to verify the company you hire is licensed, insured, experienced, and reliable. Read online reviews and don’t be afraid to ask for verification of licensing and insurance. Once you’ve vetted two or more companies, you can choose the best quote between them.

Metal Decking Cost Depends On The Type

There are two common forms of metal decking used in roof projects, called B Deck and N Deck. Less common forms of metal decking are A Deck and F Deck. For floor decking, common types include B-36 Formlock, W2-36 Formlock, and W3-36 Formlock. The type of metal decking used can affect the price of your materials.

Roof Decking Types

B Deck

B Deck is the most commonly used type and is primarily used to support a built-up roof system. You can find B Deck in gauges ranging from 22 to 16.

N Deck

N Deck is used when you have a long span condition of more than ten feet. You can find this type of metal decking in gauges ranging between 22 and 16.

A Deck/F Deck

A Deck is also called “narrow rib decking” because it has narrowing space. This is an older type of decking and the narrow ribbing makes it weaker than modern types. F Deck is also an older decking type, although it is slightly stronger than A Deck. You’ll usually find these decking types used in repair projects when trying to match the existing decking on older buildings.

Floor Decking Types

B-36 Formlock

This type of metal floor decking can accommodate slab thicknesses between 3.5 and seven inches. B-36 Formlock is most often used in short span conditions and can be found between 22 and 16 gauge.

W2-36 Formlock

This type of metal floor decking can accommodate slab thickness between four and eight inches. It can be found between 22 and 16 gauge.

W3-36 Formlock

This is the strongest type of metal floor decking and can support slab thicknesses between five and nine inches. Like other decking types, W3-36 Formlock comes between 22 and 16 gauge.

What Impacts the Total Metal Decking Cost?

Determining a specific metal decking cost is difficult because the overall price depends on various factors. Some of the components influencing your metal deck price are the following:

  • The market price of steel, which fluctuates frequently
  • The steel gauge used for decking, such as 22, 20, 18, and 16 GA
  • The size of your metal decking project
  • The labor costs for your decking project
  • Roof decking types like B deck, N deck, and A deck/F deck
  • Floor decking types like B-36, W2-36, and W3-36 form lock

Intsel’s Wide Array of Products

Your total metal deck price will partially depend on the products you use to bring your metal deck to life. Intsel has a wide range of inventory options that make us the best option for all your metal decking requirements, including steel and composite decks to meet all your needs.

Intsel’s Value Add Services

Beyond the massive range of metal decking products we provide, our team also offers the best value-added services to meet all of your decking and metal needs. Our extensive services include:

  • Section bending and cambering
  • Plate processing
  • Saw cutting
  • Shearing and bending
  • Custom roll-formed floor and roof deck
  • Tee splitting and straightening

With the extent of our services and our exceptional products, you’ll get a solution that’s truly worth the cost with Intsel.

Intsel’s Customer Support

No matter your metal decking needs, you need to choose a provider who is there for you when you need them. Intsel provides high-quality customer support to meet all your requirements during and after your metal decking project.

Our professional team values communication and can help you solve any problems during the decking process. Whenever you need a helping hand, Intsel has you covered from start to finish.

Intsel’s Delivery Options

Another reason why people choose Intsel Steel East is because of our next-day delivery service. With Intsel, you can easily meet all of your metal decking project requirements and have your project completed in no time with the materials you need and the services necessary to help you. It’s a fast and convenient solution to complete your metal deck efficiently.

We Can Help You Calculate Metal Decking Cost

Intsel Steel East is the leading steel distributor for all your metal decking needs, providing the best decking materials and vital services to help you complete the job. Intsel Steel East has a dedicated team of professionals committed to providing solutions to complete your metal decking project.

Request a quote from Intsel Steel East today to determine your overall metal deck price!

How Structural Decking Transforms Construction Projects

In a world of innovation, building design has become faster, stronger, cheaper, and more sustainable. One of the transformational innovations driving this change is the structural deck. It is a potential game-changer for the construction industry.

This article explores the world of structural decking. Here, you’ll discover more about what this construction method offers for your project.

You’ll learn about unique features that could benefit your building design, like flexibility and composition. Plus, we’ll explore some of the amazing benefits you could see on your next construction project.

From lower costs to eco-friendly design, read on to discover what structural decking has to offer.

What Is Structural Decking?

Structural decking is a construction technique. It involves installing a deck-like structure in a building’s design.

It’s something used in commercial and industrial buildings. But occasionally, you might find it in residential designs, too. The decking is a supportive framework. It can fit concrete slabs or other flooring types.

The decking acts as a robust and durable support structure. It comes in various materials for commercial buildings, including steel, composite, and wood. However, you’ll mainly find steel and composite structures.

Structural decking helps enhance a commercial or industrial space. It creates a more usable building with added support and strength.

Types of Decks

Structural decking comes in different varieties of materials, designs, and functions. Here are the three you’ll most commonly see when reviewing decking.

Steel or Metal Deck

Steel is the most common type of structural deck. It has excellent qualities like durability and strength. You’ll see roof, floor, and form decking options here. Each meets different construction demands.

Composite Deck

A composite deck uses two or more types of material. However, you’ll mostly see a combination of steel and concrete. It offers the right structure that can support a heavy load.

Timber Deck

Timber is most common in residential buildings. It’s mainly for aesthetic reasons. Wooden material is rare in industrial settings for decks.

Design Flexibility

Structural decking offers design advantages. It is highly adaptable. As a feature, it helps architects and engineers go beyond conventional building designs.

They can explore unique, innovative shapes. That might be a curved surface or an unusual angle.

It offers versatility that’s difficult to achieve with more traditional methods. Metal decking can come embossed or perforated, too, as an aesthetic option. Plus, it can come in a range of finishes and stains.

Overall, it allows designers to create more attractive and interesting buildings. That helps construction companies offer distinct building designs to meet the needs of their clients.

Composition

The decking material will determine the composition of the structure. Steel decks contain high-strength sheets. But they come with different options to help meet a project’s load and span requirements.

In composite decks, the steep offers reinforcement for the concrete to improve load-bearing.

When starting any project using structural decking, it’s important to consider the performance, environmental conditions, and client needs.

Project Speed

A major advantage of using structural decks is that they speed up construction projects.

For example, steel decks can arrive on your construction site pre-engineered. That means they are ready to install and erect on-site. The precision of the engineering means they fit together with ease. So they won’t hold up your project or cause unexpected issues.

They can also act as work platforms during construction, helping accelerate your project’s next phase.

They can also act as a ready-to-go mold for any concrete pouring job. All this helps you plan a more efficient, fast-tracked construction project. That’s a big help with demanding customer timescales or scheduling clashes.

Sustainability

Any modern construction project needs to have sustainability as a key consideration. Structural decking offers an advantage here.

Steel is an easy material to recycle. So it improves the environmental credentials of any building.

If the building is demolished, reclaiming and reusing that steel decking is straightforward. So you are creating a structure with eco-friendly design in mind, minimizing waste.

Composite decks have environmental advantages too. The steel and concrete are long-lasting and need little maintenance. So it means a lower environmental impact during the life of the building.

The material in structural decking is so effective and strong that it reduces the need for excess design features. Again, this helps to minimize waste.

Off-site manufacturing of the deck panels means less waste on the construction site. That helps control the immediate environment and reduces the impact on the local area, including energy use.

Economic Benefits

Structural decks offer a host of economic benefits to a construction project. If you’re managing a strict project budget, here’s what you need to know.

Cost-Efficient Timescales

Structural decking is easy and fast to install. That has a positive impact on your build timeline.

A shorter project means fewer resources and lower labor costs. The deck’s potential to provide a dual role also helps save on time, materials, and labor expenses.

Cost Savings from Maintenance

Structural decking is highly durable. It means that these aspects of the building will need minimal maintenance, which translates to lower repair costs over the lifespan of the building.

A Return on Investment

The ability to recycle the steel deck at the end of the building’s life means you can recoup money on the investment. The steel can be reclaimed and sold.

Optimized Design

Optimized steel structures help maximize the performance you get from the deck in terms of strength and load. That means less additional material is needed, reducing your building costs for the project.

Structural Decking: the Future of Construction Projects

Structural decking is helping to transform the construction industry. It offers unparalleled design flexibility and valuable speed for your project.

With the cost savings and sustainability on offer, it’s easy to see why it’s becoming increasingly popular. As the construction industry continues to explore new and exciting building methods and designs, structural decking will be a central part of that effort.

Contact our team at Intsel Steel East for information on buying steel for your next construction project.

 

Choosing the Perfect N Decking: A Comprehensive Buyer’s Guide

Picking out the ideal materials for your deck can be a daunting task, especially with so many decking options available on the market.

Whether you’re upgrading an existing deck or creating a new outdoor space, N decking might be your best choice.

Keep reading as we aim to help you understand the ins and outs of N decking and why it’s a fantastic choice for your decking project.

What Is N Decking?

Named for its unique “N” shape in cross-section, N decking is a type of steel deck used in various construction and renovation projects.

Known for its strength and durability, N decking provides a stable base for flooring and roofing applications.

This versatile decking option is made from high-quality steel. It comes in a range of gauges, or thicknesses, allowing you to choose the perfect strength for your specific project.

Benefits of Using N Decking

Among types of decking, the N deck stands out due to its remarkable advantages. Let’s dive into why this type of decking could be the ideal choice for your project.

Superior Strength

The very design of N decking, shaped like an “N” in cross-section, lends it remarkable strength and stability. This strength stems from its steel composition, which is renowned for its superior load-bearing capabilities.

Whether hosting a small family gathering or a large party, you can rely on your deck to withstand the weight and activity without buckling.

Versatility to Match Your Needs

From a cozy residential patio to a broad commercial rooftop, N decking can fit a wide range of applications. Its strength and design versatility make it an ideal choice for both light-duty and heavy-duty projects.

The customization options also mean that you can match your decking with your property’s aesthetic, creating a cohesive and attractive look.

Exceptional Longevity

Unlike other decking materials such as wood or composite, steel does not warp, rot, or fall prey to termites. This means your N deck can retain its structural integrity and look for many years to come.

With proper care, which generally involves simple cleaning and occasional checks for rust, N decking can last for decades, outlasting most other decking options.

Eco-Friendly Choice

N decking is not just a durable and versatile choice but also an eco-friendly one.

Steel is one of the most recyclable materials in the world. Opting for steel decking can be a step towards a more sustainable lifestyle. You get a fantastic deck and peace of mind knowing you’ve made an environmentally-conscious choice.

Fire and Pest-resistant

Unlike wooden decks, N decks are inherently resistant to fire, reducing the risk of fire-related accidents and damage. This resistance can offer significant peace of mind, particularly in regions prone to wildfires.

Plus, steel is not a material that attracts pests. You won’t have to worry about damage from termites or other insects.

By selecting N decking, you’re not just choosing a material for your project. You’re investing in a high-quality, durable, and reliable deck that will serve you well for many years to come.

Selecting the Right N Deck

Choosing the perfect decking for your project involves more than picking the first option you come across. It requires understanding your needs, evaluating different options, and making a well-informed decision.

Here’s a detailed breakdown of what you should consider.

Understand Your Load Requirements

The first step is to determine the load requirements of your project.

How much weight will your deck need to support? This can depend on various factors, from the intended use of the deck to local climate conditions.

For instance, a deck meant for light residential use will have different requirements than a commercial deck expected to support heavy equipment. If you live in an area with heavy snowfall, your deck must handle the additional weight of snow accumulation.

Gauge the Maintenance

One of the most significant benefits of N decking is its low maintenance requirements. Unlike other decking materials like wood, which need regular sealing and staining, steel decking requires minimal upkeep.

Regular cleaning to prevent debris build-up and periodic checks for rust are usually all that’s needed to keep your N decking in prime condition.

Consider the Aesthetics

While the strength and durability of N decking are its primary selling points, you should also consider the aesthetic appeal of your deck.

The color, finish, and overall look of your deck should complement the design of your property. Thankfully, N decking can be finished in various colors and textures, allowing you to match your deck’s look to your personal style and preferences.

Cost Effectiveness

While the upfront cost of N decking can be higher than other materials, it’s essential to consider the long-term cost-effectiveness of your choice.

The durability and low maintenance requirements of steel decking often make it a more economical choice in the long run. Plus, its longevity means you’re less likely to need a replacement in the near future.

Consult a Professional

Lastly, don’t hesitate to seek professional advice.

Experienced professionals can guide you through the process, helping you make an informed decision based on your specific needs and preferences.

Remember, the best deck for you is one that matches your needs, preferences, and budget and will serve you well for many years to come.

Ready to Begin Your Decking Project?

When it comes to strength, versatility, and longevity, N decking is a standout choice for your decking project.

Understanding the benefits and options available can help you make an informed decision. With the right choice, you’ll have a deck that’s aesthetically pleasing and built to last.

Are you ready to begin your decking project? Our knowledgeable team is ready to assist you in choosing the perfect N decking. Contact us today to request a quote for our quality steel products.

 

Composite Metal Deck: The Ultimate Flooring Solution

Creating new buildings is more important than ever before. The global population is expected to be nearly 10 billion by 2050, creating a greater need for housing complexes, industrial manufacturing spaces, and workplace office buildings than ever before.

To accommodate this growing need, people will need to create strong, durable, and long-lasting structures. Composite metal deck solutions can help ensure strong building foundations. Read on to learn more about this material and its many benefits.

The Basics of Composite Metal Deck Solutions

A metal decking floor system is one of the most important components of a steel building. Whether it’s a single-story unit or a multi-story skyscraper, decking is essential for strengthening the floor system. Unfortunately, this often means that people need to add extra weight to the floor, which puts a lot of pressure on the framing of the building.

Composite flooring was created as a solution to this problem.

Composite metal decking is a type of flooring made from steel. It comes with an embossed pattern manufactured onto the sides at even distances from each other. These patterns help the surrounding concrete bond strongly to it as it cures.

This makes the structure of the steel building significantly stronger.

After the concrete is completely cured, the metal decking and the concrete become one unit. They’re totally bonded together into one complete metal floor deck. This final product is extremely strong and ensures that your building has a top-notch foundation.

The Benefits of Composite Flooring

The strength of composite metal is the main reason that architects, metalworkers, and construction/manufacturing companies prefer the material.

It can withstand a lot of weight over a long period of time, making it ideal for both high-foot-traffic areas and heavy equipment storage. It is also weather-resistant and won’t corrode due to water damage.

They also have high ratios of strength to weight. They’re light but give a lot of tensile reinforcement. This means that they’re simple to work with, incredibly strong, and have a higher axile strength than alternatives.

Sustainability

Building operations constitute about 40% of carbon emissions around the world each year. Using sustainable materials to create structures is a critical step toward reversing the climate crisis. Composite metal decking is one of the most eco-friendly solutions available.

This is because it’s made of steel. It creates a long-lasting structure, so materials don’t need to be replaced regularly. Even better, it can be continuously recycled without getting rid of any of the inherent properties that make it a valuable building material.

Smart construction processes are also available for composite metal. These systems use fewer natural resources and fossil fuels. So, you’re saving the world in more ways than one!

Cost-Effective

The lightweight flooring doesn’t just mean less waste. It also means lower project times. This means that you don’t need to pay workers as much because there’s less labor required for the construction process.

You will also pay less for the decking itself. After all, thinner decking means fewer materials are used. Of course, this translates to an overall lower price.

Plus, less concrete is needed, and props also won’t be used during construction. You don’t need to shell out for these unnecessary material costs.

Storage requirements are also lower because of the thinner material. This means lower loading costs. It also means that you won’t have to pay for as much storage or warehouse space as you would for thicker, non-composite metal decking.

Easy to Use

The construction method for composite flooring isn’t just efficient. It’s also easy and time-saving.

You won’t need any additional reinforcement for most buildings when you use strong composite metal decking. Sure, there will be some times when the design parameters necessitate them, but they’ll be few and far between.

This is partly because the slabs come in several different thicknesses. Construction firm owners, metal manufacturing companies, and individual metalworking businesses can select thinner slabs if they need to work with a lightweight solution. This means that foundation loads will take less material, cost less, and be easier to transport and work with.

The Types of Decks Made From Composite Metal

There are multiple types of composite metal deck solutions that you should know about. The first thing to know is that there are two different side lap types:

  • Standard interlocking side laps, which are connected by professional seam welding tools
  • Screw fastened side laps, which lock slabs together with strong industrial screws

Standard interlocking side laps are the most common and generally preferred method. But all applications are different, so keep an open mind and examine all your options.

Thickness

The biggest distinction between types of decking lies in the metal’s thickness.

1.5″ decking is generally the most lightweight option. It can hold up concrete slabs of between 3.5″ and 7.5″, so it’s effective for many single-story buildings. They’re ideal for short-term conditions.

3″ composite metal deck types are often the thickest available option. They’re good for long-span floor conditions. They can hold concrete slabs between 5″ and 9″ thick, making them ideal for extremely sturdy structures and multi-story complexes.

There are several metal thicknesses between these two extremes. 2″ decking, for example, is also common. Talking with an expert can help you determine what your requirements are.

Get Started

While there are many different building materials that architects and builders can choose for construction, composite metal deck solutions are one of the best. Now that you know why, it’s time to begin designing and constructing steel buildings the right way.

Bushwick Metals, also known as Intsel Steel East, is committed to helping you select the right type of composite decking for your project. We’ll also talk about logistics and decide whether you need custom services like saw cutting section bending, and plate processing. We’re excited to talk about how we can help, so contact us for a quote on quality steel products.

 

Steel Deck Roofing: Superior Protection and Longevity

Durability and longevity are critical factors when evaluating roofing options. Steel deck roofing offers both unmatched protection and longevity. Choosing steel deck roofing gives your property extra protection from weathering and harsh weather or environmental conditions. If you are facing a roofing project for new construction, repairs, or re-roofing, you are facing some important decisions about roofing materials. Choosing the right materials for your budget and project is imperative for success.

This blog post discusses steel deck roofing, its many benefits, and the types of steel deck roofing.

Steel Deck Roofing

Steel deck roofing has a significant investment impact when it comes to roofing options for commercial buildings. A steel deck is a critical structural building component with structural steel designed to maximize the deck’s strength-to-weight ratio, securing maximum protection and usefulness. It is made from corrugated metal sheeting supported by steel beams or joists and is ideal for buildings of various sizes and uses.

Benefits of Steel Deck Roofing

Steel deck roofing provides many benefits. In addition to cost-effectiveness and ease of use, steel decking is a durable, low-maintenance, energy-efficient choice.

More benefits of using steel deck roofing include:

Longevity

Metal roof decking can last from 40 – 70 years or more. A lot longer than the 20-year lifespan of asphalt shingles. Various factors may influence the longevity of metal roof decking, for example, the quality of the roofing material, installation techniques, proper maintenance, or exposure to extreme environmental conditions. High-quality metal roof decking will likely last over 50 years when installed correctly and maintained. The material is resistant to rust, rot, and corrosion, adding to the roof’s longevity.

Energy Efficiency

Energy efficient benefits of metal roof decking include reflective aspects that direct solar radiation away from the building. The reflective aspect of the roof material helps reduce heat transfer into the building, leading to improved energy efficiency and lower cooling costs during warmer months. Metal roof decking can be used with inoculation materials, enhancing thermal performance and helping keep interior temperatures consistent. Temperature regulation reduces strain on heating and cooling systems, adding to energy efficiency.

Durability

One reason steel roof decking has a long lifespan is due to the material’s durability. Steel is a hard substance with a high strength-to-weight ratio, maximizing the structural integrity of a building. Steel roof decking is resistant to corrosion and extreme weather conditions, including hail, snow, and ice.

Safety

In addition to being resistant to damage from severe weather conditions, a structure using steel roof decking provides a safe place to weather the storm. Also, metal roof decks will not be engulfed by flames, spark, or ignite in the event of a fire, making them a fire-safe choice.

Types of Steel Deck Roofing

Type B Deck

B Deck is the most common metal roof decking because of its perfect balance of strength and economy. It is typically used to support a built-up roof system. Type B deck is a corrugated steel sheet with fluted ridges that is best for spans under ten feet. B Deck offers the best balance of strength and cost efficiency. B Deck is lightweight, easy to install, and often used for other applications such as trash gates, canopies, and awnings.

Type A Deck

Type A Deck is designed for thin, economical insulation materials, making it a cost-effective solution for insulation support. It is often used for re-roofing or repair projects instead of new construction. It has the lowest strength-to-weight ratio.

Type N Deck

N Deck is twice as deep as B Deck and, therefore, the better choice for spans greater than ten feet. It is a 3″ deep, long panel that spans longer distances. Type N Deck is lightweight, easy to install, and an excellent choice for commercial or industrial projects.

Installation Process

Optimizing your choice to purchase steel deck roofing includes ensuring the installation process is completed correctly with careful attention to detail.

Here are a few tips to help you carry out the installation of your steel deck roofing panels.

  • Planning: detailed planning and coordination before the project begins will help ensure that the project team is aligned to carry out the installation process and meet timelines and other project requirements.
  • Experienced contractors: For the best results, hire vetted contractors or subcontractors with qualified experience installing steel deck roofing according to manufacturer guidelines.
  • Quality materials: high-quality steel deck roofing materials from reputable suppliers will assure you that the materials will last and meet the required building codes and specifications.
  • Proper fastening: ensure your installation team uses proper fastening for steel deck panels. Following manufacturer guidelines for fastening panels to the underlying structure is crucial.
  • Weather: Installation processes are impacted by weather conditions; it is important to monitor the weather conditions closely when planning a roofing installation.
  • Regular inspections: throughout the installation process, regular inspections will ensure installation quality and adherence to building codes and regulations. Inspections can alert you to potential issues, allowing you to address problems and quickly move on with your timeline.
  • Communication: clear communication between roofing contractors, suppliers, and property management is vital for success.
  • Documentation: documentation of the project plan, progress, milestones, building codes, inspections, and communication will help you as you navigate your roofing project.

Intsel Steel East

Intsel Steel East is a trusted source of steel deck roofing materials. We pride ourselves on providing high-quality steel decking solutions and exceptional customer service. Our products are designed to meet the needs of each unique project through customized solutions offering long-lasting performance and structural integrity. Our steel deck roofing is manufactured with the highest quality materials, allowing us to provide exceptional quality with every purchase.

We prioritize a customer-centric approach, striving for clear communication and collaboration throughout your project. We want you to complete your project based on your needs and timelines successfully. Contact us today to discuss your steel deck roofing needs! You can visit us online or call 855-446-8735.

 

Metal Decking for Concrete: Strength, Efficiency, and Versatility

Imagine having a way to make your building project stronger, save money, and easily adjust things if you need to. Sounds like a challenging goal, right? This is where metal decking for concrete can be a real game-changer.

Metal decking is known for its great strength, top-notch efficiency, and ability to be used in different ways. That’s why people who are in the building industry like it a lot.

But it’s not just about the obvious benefits that this strong material provides. It also has a big impact on how successful your project will be in the end.

From high buildings that touch the sky in the city to sturdy bridges that cross wide rivers, metal decking is used a lot in concrete construction. So, why do people like project managers, buying agents, and company owners who do building work choose this strong solution? Let’s find out more about metal decking for concrete.

The Strength of Metal Decking For Concrete

When it comes to selecting materials for construction projects, strength and durability top the list of considerations. Firstly, let’s consider the core material: steel. A metal deck made of steel is designed to withstand extreme conditions.

Whether it’s the weight of heavy machinery or the constant foot traffic in a busy commercial building, steel decks hold firm. The dense composition of steel grants the deck its superior strength, ensuring longevity even in demanding conditions.

Structural integrity is another key aspect of metal decking. The unique design of a metal deck, often incorporating ribs for added support, works in harmony with concrete.

Together, they form a composite deck system that amplifies the overall strength of a structure. This melding of materials creates a durable, long-lasting platform that offers more than the sum of its parts.

But there’s more to the strength of metal decking than just its material composition and design. It’s also about its resilience to environmental factors.

Metal decking can withstand exposure to extreme weather conditions, from searing summer heat to winter chill. These traits make metal decking a preferred choice for both indoor and outdoor construction projects.

Efficiency of Metal Decking

Beyond just strength, metal decking for concrete offers remarkable efficiency, making it a smart choice for construction and fabrication projects. Take installation, for instance. Metal decking has a relatively lightweight nature, which simplifies transportation and placement.

This efficiency extends to the time it takes to install metal decking, which is considerably shorter compared to traditional construction methods. That means projects can move forward quickly, reducing downtime and associated costs.

Maintenance is another area where types of metal decking shines. Thanks to its robust nature, metal decking requires minimal upkeep.

It resists corrosion and other forms of degradation, which can help save substantial amounts on repair or replacement costs over the life of the structure. In an industry where time and cost-efficiency are crucial, these savings can be a game-changer.

The streamlined nature of metal decking also applies to the design and planning stages. It can be manufactured to exact specifications, eliminating guesswork and reducing material waste.

This attribute ensures you get exactly what you need without excess, contributing to the overall efficiency of your project. In construction, where every moment and resource counts, the efficiencies provided by metal decking can make a significant difference to the success of your project.

The Many Uses of Metal Decking

The real power of metal decking for concrete isn’t just found in its strength and efficiency, but also in its versatility. As a material, metal decking can be applied to many different construction scenarios, establishing itself as a highly adaptable solution.

Think about the variety of metal decking options on the market. With different depths, profiles, and gauges to choose from, the chance to select exactly what you need is a huge advantage. This variety allows those in construction to pick the perfect metal deck for any project, be it a high-rise office building or a single-story warehouse.

But the versatility of metal decking isn’t just about choosing the right kind. It’s also about how these decks can be customized to meet unique project needs. Whether there’s a need for pre-made holes for plumbing and electrical work or cut-outs for stairs and elevators, metal decking can be adjusted accordingly.

And there’s also the visual side of things to consider. Metal decks come in different finishes, so they can be chosen to enhance the look of a building, adding to its overall architectural design.

This ability to adapt makes metal decking a vital tool in construction. It guarantees that, regardless of the project, metal decking for concrete can be a core part of the solution.

Environmental Impact of Metal Decking

Metal decking for concrete has a positive impact on the environment, and it’s more than just about being strong or flexible. One of the most significant benefits is the material’s recyclability.

Steel, the primary component of metal decking, can be recycled without losing its strength. This means old metal decks can be repurposed instead of ending up in landfills.

Besides, metal decking lasts for a very long time. Its durability means we don’t need to replace it often, which reduces waste. Plus, less repair work means less energy spent fixing or replacing damaged parts.

Finally, the process of making metal decking has been getting cleaner and more energy-efficient. It’s part of a drive to lower the carbon footprint of construction. By choosing metal decking, we’re making a choice that’s good for our buildings and our planet.

Staying Safe with Metal Decking

We’ve talked about how metal decking is strong, efficient, and can be used in many ways. But there’s another really important part of metal decking: safety. Metal decks are built to stand up to fire, which means there’s less chance of serious damage if a fire occurs.

What’s more, when we’re putting the decks in place, the risk of accidents is lowered. That’s because the parts fit together accurately.

This focus on safety makes metal decking an even better choice for building projects. It’s all about staying safe and knowing your building is going to be robust.

Making Buildings Stronger: Intsel Steel East

Now we know how metal decking for concrete can really change the game in construction projects. It combines being strong, efficient, and flexible.

At Intsel Steel East, we’re proud to offer many different kinds of metal decking options. With our history of coming up with new ideas, a wide range of products, and top-notch customer service, we’re ready to help with your unique needs.

We do more than just sell steel. We offer solutions that can make your projects successful. Are you ready to make your construction even better? Get a free quote today to see how we can help you.

 

Different Types and Uses of Metal Floor Decking

Think about the last time you had a key piece of your business fail. Maybe it was a latch on a door to protect your valuables. Maybe it was a roof issue that caused an expensive leak. The last thing you want is for the materials you depend on to fail.

That’s why metal floor decking is so desirable. Metal floor decking is a crucial element in modern construction projects. It provides strength, durability, and versatility for various applications.

Metal decking is instrumental in commercial and industrial construction projects. In the article below, you’ll find information on the different types of metal floor decking and their advantages. Continue reading to learn more about the benefits of this durable material.

Types of Metal Decking

Metal decking is a type of steel deck material that creates a flat surface on a building’s floors. It’s made from galvanized steel. The most common type of metal decking is “steel decking.” It is available in different thicknesses and widths to meet the needs of your construction projects.

Corrugated metal decking is usually used for roofs. Smooth metal decking is suitable for flooring. The choice of metal decking depends on the specific needs of the construction project.

Advantages of Metal Decking

One of the benefits of metal decking is its strength. Different steel rebar sizes, which reinforce the decking, provide exceptional stiffness. This makes steel rebar ideal for multi-story buildings and structures that need a strong foundation.

Metal floor deck structures are also durable and resistant to corrosion and weathering. That makes metal decks a suitable choice for exterior applications.

Using Metal Decking for Concrete Floors

One of the most common uses of metal decking is in the construction of concrete floors. The metal floor deck makes the formwork to support wet concrete during the construction process.

Once you pour and cure the concrete, the metal decking becomes a permanent part of the structure. The metal floor decking can also work as a structural component. It can provide support and stability for a building’s floors.

Using Metal Decking for Mezzanine Floors

Metal decking is also used in the construction of mezzanine floors. Mezzanine floors are intermediate floors between the main floors of a building. They are often used in warehouses and other commercial and industrial buildings. Mezzanine floors create more storage space or accommodate extra office space. Metal decking is an ideal choice for mezzanine floors.

Using Metal Decking for Pedestrian Bridges

Another use of metal decking is in the construction of pedestrian bridges. Pedestrian bridges are structures that allow people to cross roads, rivers, or railways. Metal decking works well for pedestrian bridges because it’s durable and resistant to corrosion.

Reviewing the Benefits of Metal Floor Decking

Metal floor decking is a durable material with a range of applications in the construction industry. Now that you’re familiar with the benefits, you’re ready to find a metal company to suit your needs. When you’re ready to move forward, get in touch with the professional team at Bushwick Metals.

 

What Should You Look For in a Metal Deck Supplier?

Securing materials might feel like the most significant challenge if you’re building a commercial property. Coming out of the pandemic, the construction industry has faced challenges in getting materials for the job.

So, if you’re looking to buy metal decking, not only do you want quality products, but you also want to know the metal decking suppliers will get you what you need on time.

Nothing messes with a construction deadline like not having the materials you need. So, how do you decide on a local metal decking supply company? Read on to learn what you should consider when ordering your metal decking materials.

Experience

One factor to consider when looking for the best metal decking supplier is experience in the industry. You need them to be experts on their products so they can advise you and provide you with the most valuable information.

Experience means they can provide expert guidance about what you’ll need and how much of it. They can discuss your material options, so you know you’re using the right materials.

Don’t hesitate to ask about experience in the industry when you talk with metal decking suppliers. If they aren’t willing to talk about their experience in the industry, they probably aren’t the right choice.

Pricing

Any construction project, from very small to large, has a budget that must be met. As you source materials for your construction project, you must pay attention to cost.

You need to get your metal decking at a cost that helps keep your budget in line. The metal decking supplier should provide information on available stock, the lead time to get it, and the best prices within your delivery window.

When you compare prices, make sure you’re comparing equal products.

Delivery on Time

Metal decking supplies, like most building materials, could be suffering shortages. Post-pandemic, the entire construction industry has faced material shortages.

A company could give you the best advice and the best prices. These promises won’t help you if they can’t deliver the goods.

Be concise about your volume and the date needed. Ensure the metal decking supplier has the inventory to promptly get the product to you.

Don’t be afraid to ask how quickly they’ll communicate if a supply issue arises before delivery.

Steel Deck Institute Certification

As you look to find metal decking suppliers, one thing that’s important to ask is if they have certification through the Steel Deck Institute (SDI).

SDI has provided industry certifications for almost 100 years. They establish the industry standards that help define steel decking materials’ design, engineering, and manufacturing.

Ask if the steel supplier is SDI certified. The certification helps to let you know that you’ll get top-quality materials and design through the manufacturing process.

Find Metal Decking Suppliers to Meet Your Needs

As you consider metal decking suppliers, use these criteria to help find one with the experience and knowledge to get you the best product promptly. Some start by considering the price, but these other factors can be just as important.

If you’re looking for metal decking supplies, we can help. Contact us today to request a quote and let us help you get the materials you need for your job.

Everything You Need to Know about Metal Decking Types and Usages

Ever wonder what’s beneath your feet when you’re standing on the top floor of a skyscraper, gazing at the cityscape? Chances are, it’s metal decking. Now, we’re here to pull back the curtains and reveal the unsung heroes of the architectural world – metal decking types.

They’re the robust backbone, the hidden titans holding up our urban jungles. So, let’s buckle up, because we’re about to uncover the marvel beneath our feet.

A World Beneath Our Feet: Metal Decking Types

We walk on them, we build on them, but do we really know what they’re made of? Let’s dive into the different types of metal decking that form the sturdy base of our structures.

Before we start exploring, let’s clear something up. When we talk about metal decking, the star of the show is usually steel. It’s strong, it’s durable, and it’s got that special something that makes it perfect for holding up our skyscrapers.

Steel Decking

Steel decking is that kid in the neighborhood who’s good at everything. From multi-story buildings to your local supermarket, steel decking is always there, proving its strength and durability.

Hold up, though. Metal decking isn’t just about big, burly steel decks. It’s also about the specially designed metal floor decks that hold the dance floor at your favorite rooftop bar.

Metal Floor Deck

Metal floor decks might not look like much, but they’re the secret strength beneath your feet. They are there at every turn, supporting your weight as you dance the night away or simply walk around your office.

Uses of Metal Decking: The What’s and Why’s

Now that we’ve met some of the key players in the metal decking world, let’s see what they’re really made of.

A Solid Foundation

Think of metal decks as the trusted friend you can always rely on. They provide a rock-solid foundation for concrete floors and roofs, ensuring that our buildings are strong and stable. But that’s not all.

Metal decking isn’t just about brute strength. It’s also about providing protection and insulation to our buildings.

Insulation and Fire Protection

Like a true superhero, metal decking doesn’t work alone. It teams up with insulation to make our buildings resistant to fire and temperature changes. And let’s not forget that metal decks are all about durability.

They’re the silent warriors standing up to the forces of nature.

Durability

Remember the sandcastle that crumbled under the waves? Metal decking is the complete opposite. It’s built to withstand rain, wind, snow – you name it.

The Many Faces of Metal Decking

Just like people, not all metal decks are the same. They come in different shapes and sizes, each with its own unique strength and function.

Corrugated Steel Deck

This one’s like the strong, silent type in a romance novel. It’s all about the wave-like pattern that gives it an added touch of strength.

Composite Metal Deck

This is what happens when a metal deck and a concrete floor decide to team up. It’s all about getting the best of both worlds – the strength of metal and the durability of concrete.

Cellular Metal Deck

Ever admired the structural design of a honeycomb? That’s what cellular metal decking is all about. It boasts a unique design that makes it both strong and lightweight.

The Unseen Heroes of Architecture

So, there we have it – our deep dive into the world of metal decking types. Hidden yet impactful, they are the silent, robust heroes holding up our urban landscapes.

The next time you step into a building, spare a thought for the metal decking. It’s not just about steel and composite decks; it’s about the strength that makes our world stand tall. Quite the marvel, isn’t it?

Keen to learn more? Or maybe you’re interested in what we can offer you. Get in touch—we’d love to speak to you!

 

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