Steel Deck Roofing: Superior Protection and Longevity
Durability and longevity are critical factors when evaluating roofing options. Steel deck roofing offers both unmatched protection and longevity. Choosing steel deck roofing gives your property extra protection from weathering and harsh weather or environmental conditions. If you are facing a roofing project for new construction, repairs, or re-roofing, you are facing some important decisions about roofing materials. Choosing the right materials for your budget and project is imperative for success.
This blog post discusses steel deck roofing, its many benefits, and the types of steel deck roofing.
Steel Deck Roofing
Steel deck roofing has a significant investment impact when it comes to roofing options for commercial buildings. A steel deck is a critical structural building component with structural steel designed to maximize the deck’s strength-to-weight ratio, securing maximum protection and usefulness. It is made from corrugated metal sheeting supported by steel beams or joists and is ideal for buildings of various sizes and uses.
Benefits of Steel Deck Roofing
Steel deck roofing provides many benefits. In addition to cost-effectiveness and ease of use, steel decking is a durable, low-maintenance, energy-efficient choice.
More benefits of using steel deck roofing include:
Metal roof decking can last from 40 – 70 years or more. A lot longer than the 20-year lifespan of asphalt shingles. Various factors may influence the longevity of metal roof decking, for example, the quality of the roofing material, installation techniques, proper maintenance, or exposure to extreme environmental conditions. High-quality metal roof decking will likely last over 50 years when installed correctly and maintained. The material is resistant to rust, rot, and corrosion, adding to the roof’s longevity.
Energy efficient benefits of metal roof decking include reflective aspects that direct solar radiation away from the building. The reflective aspect of the roof material helps reduce heat transfer into the building, leading to improved energy efficiency and lower cooling costs during warmer months. Metal roof decking can be used with inoculation materials, enhancing thermal performance and helping keep interior temperatures consistent. Temperature regulation reduces strain on heating and cooling systems, adding to energy efficiency.
One reason steel roof decking has a long lifespan is due to the material’s durability. Steel is a hard substance with a high strength-to-weight ratio, maximizing the structural integrity of a building. Steel roof decking is resistant to corrosion and extreme weather conditions, including hail, snow, and ice.
In addition to being resistant to damage from severe weather conditions, a structure using steel roof decking provides a safe place to weather the storm. Also, metal roof decks will not be engulfed by flames, spark, or ignite in the event of a fire, making them a fire-safe choice.
Types of Steel Deck Roofing
Type B Deck
B Deck is the most common metal roof decking because of its perfect balance of strength and economy. It is typically used to support a built-up roof system. Type B deck is a corrugated steel sheet with fluted ridges that is best for spans under ten feet. B Deck offers the best balance of strength and cost efficiency. B Deck is lightweight, easy to install, and often used for other applications such as trash gates, canopies, and awnings.
Type A Deck
Type A Deck is designed for thin, economical insulation materials, making it a cost-effective solution for insulation support. It is often used for re-roofing or repair projects instead of new construction. It has the lowest strength-to-weight ratio.
Type N Deck
N Deck is twice as deep as B Deck and, therefore, the better choice for spans greater than ten feet. It is a 3″ deep, long panel that spans longer distances. Type N Deck is lightweight, easy to install, and an excellent choice for commercial or industrial projects.
Optimizing your choice to purchase steel deck roofing includes ensuring the installation process is completed correctly with careful attention to detail.
Here are a few tips to help you carry out the installation of your steel deck roofing panels.
- Planning: detailed planning and coordination before the project begins will help ensure that the project team is aligned to carry out the installation process and meet timelines and other project requirements.
- Experienced contractors: For the best results, hire vetted contractors or subcontractors with qualified experience installing steel deck roofing according to manufacturer guidelines.
- Quality materials: high-quality steel deck roofing materials from reputable suppliers will assure you that the materials will last and meet the required building codes and specifications.
- Proper fastening: ensure your installation team uses proper fastening for steel deck panels. Following manufacturer guidelines for fastening panels to the underlying structure is crucial.
- Weather: Installation processes are impacted by weather conditions; it is important to monitor the weather conditions closely when planning a roofing installation.
- Regular inspections: throughout the installation process, regular inspections will ensure installation quality and adherence to building codes and regulations. Inspections can alert you to potential issues, allowing you to address problems and quickly move on with your timeline.
- Communication: clear communication between roofing contractors, suppliers, and property management is vital for success.
- Documentation: documentation of the project plan, progress, milestones, building codes, inspections, and communication will help you as you navigate your roofing project.
Intsel Steel East
Intsel Steel East is a trusted source of steel deck roofing materials. We pride ourselves on providing high-quality steel decking solutions and exceptional customer service. Our products are designed to meet the needs of each unique project through customized solutions offering long-lasting performance and structural integrity. Our steel deck roofing is manufactured with the highest quality materials, allowing us to provide exceptional quality with every purchase.
We prioritize a customer-centric approach, striving for clear communication and collaboration throughout your project. We want you to complete your project based on your needs and timelines successfully. Contact us today to discuss your steel deck roofing needs! You can visit us online or call 855-446-8735.
Metal Decking for Concrete: Strength, Efficiency, and Versatility
Imagine having a way to make your building project stronger, save money, and easily adjust things if you need to. Sounds like a challenging goal, right? This is where metal decking for concrete can be a real game-changer.
Metal decking is known for its great strength, top-notch efficiency, and ability to be used in different ways. That’s why people who are in the building industry like it a lot.
But it’s not just about the obvious benefits that this strong material provides. It also has a big impact on how successful your project will be in the end.
From high buildings that touch the sky in the city to sturdy bridges that cross wide rivers, metal decking is used a lot in concrete construction. So, why do people like project managers, buying agents, and company owners who do building work choose this strong solution? Let’s find out more about metal decking for concrete.
The Strength of Metal Decking For Concrete
When it comes to selecting materials for construction projects, strength and durability top the list of considerations. Firstly, let’s consider the core material: steel. A metal deck made of steel is designed to withstand extreme conditions.
Whether it’s the weight of heavy machinery or the constant foot traffic in a busy commercial building, steel decks hold firm. The dense composition of steel grants the deck its superior strength, ensuring longevity even in demanding conditions.
Structural integrity is another key aspect of metal decking. The unique design of a metal deck, often incorporating ribs for added support, works in harmony with concrete.
Together, they form a composite deck system that amplifies the overall strength of a structure. This melding of materials creates a durable, long-lasting platform that offers more than the sum of its parts.
But there’s more to the strength of metal decking than just its material composition and design. It’s also about its resilience to environmental factors.
Metal decking can withstand exposure to extreme weather conditions, from searing summer heat to winter chill. These traits make metal decking a preferred choice for both indoor and outdoor construction projects.
Efficiency of Metal Decking
Beyond just strength, metal decking for concrete offers remarkable efficiency, making it a smart choice for construction and fabrication projects. Take installation, for instance. Metal decking has a relatively lightweight nature, which simplifies transportation and placement.
This efficiency extends to the time it takes to install metal decking, which is considerably shorter compared to traditional construction methods. That means projects can move forward quickly, reducing downtime and associated costs.
Maintenance is another area where types of metal decking shines. Thanks to its robust nature, metal decking requires minimal upkeep.
It resists corrosion and other forms of degradation, which can help save substantial amounts on repair or replacement costs over the life of the structure. In an industry where time and cost-efficiency are crucial, these savings can be a game-changer.
The streamlined nature of metal decking also applies to the design and planning stages. It can be manufactured to exact specifications, eliminating guesswork and reducing material waste.
This attribute ensures you get exactly what you need without excess, contributing to the overall efficiency of your project. In construction, where every moment and resource counts, the efficiencies provided by metal decking can make a significant difference to the success of your project.
The Many Uses of Metal Decking
The real power of metal decking for concrete isn’t just found in its strength and efficiency, but also in its versatility. As a material, metal decking can be applied to many different construction scenarios, establishing itself as a highly adaptable solution.
Think about the variety of metal decking options on the market. With different depths, profiles, and gauges to choose from, the chance to select exactly what you need is a huge advantage. This variety allows those in construction to pick the perfect metal deck for any project, be it a high-rise office building or a single-story warehouse.
But the versatility of metal decking isn’t just about choosing the right kind. It’s also about how these decks can be customized to meet unique project needs. Whether there’s a need for pre-made holes for plumbing and electrical work or cut-outs for stairs and elevators, metal decking can be adjusted accordingly.
And there’s also the visual side of things to consider. Metal decks come in different finishes, so they can be chosen to enhance the look of a building, adding to its overall architectural design.
This ability to adapt makes metal decking a vital tool in construction. It guarantees that, regardless of the project, metal decking for concrete can be a core part of the solution.
Environmental Impact of Metal Decking
Metal decking for concrete has a positive impact on the environment, and it’s more than just about being strong or flexible. One of the most significant benefits is the material’s recyclability.
Steel, the primary component of metal decking, can be recycled without losing its strength. This means old metal decks can be repurposed instead of ending up in landfills.
Besides, metal decking lasts for a very long time. Its durability means we don’t need to replace it often, which reduces waste. Plus, less repair work means less energy spent fixing or replacing damaged parts.
Finally, the process of making metal decking has been getting cleaner and more energy-efficient. It’s part of a drive to lower the carbon footprint of construction. By choosing metal decking, we’re making a choice that’s good for our buildings and our planet.
Staying Safe with Metal Decking
We’ve talked about how metal decking is strong, efficient, and can be used in many ways. But there’s another really important part of metal decking: safety. Metal decks are built to stand up to fire, which means there’s less chance of serious damage if a fire occurs.
What’s more, when we’re putting the decks in place, the risk of accidents is lowered. That’s because the parts fit together accurately.
This focus on safety makes metal decking an even better choice for building projects. It’s all about staying safe and knowing your building is going to be robust.
Making Buildings Stronger: Intsel Steel East
Now we know how metal decking for concrete can really change the game in construction projects. It combines being strong, efficient, and flexible.
At Intsel Steel East, we’re proud to offer many different kinds of metal decking options. With our history of coming up with new ideas, a wide range of products, and top-notch customer service, we’re ready to help with your unique needs.
We do more than just sell steel. We offer solutions that can make your projects successful. Are you ready to make your construction even better? Get a free quote today to see how we can help you.
Different Types and Uses of Metal Floor Decking
Think about the last time you had a key piece of your business fail. Maybe it was a latch on a door to protect your valuables. Maybe it was a roof issue that caused an expensive leak. The last thing you want is for the materials you depend on to fail.
That’s why metal floor decking is so desirable. Metal floor decking is a crucial element in modern construction projects. It provides strength, durability, and versatility for various applications.
Metal decking is instrumental in commercial and industrial construction projects. In the article below, you’ll find information on the different types of metal floor decking and their advantages. Continue reading to learn more about the benefits of this durable material.
Types of Metal Decking
Metal decking is a type of steel deck material that creates a flat surface on a building’s floors. It’s made from galvanized steel. The most common type of metal decking is “steel decking.” It is available in different thicknesses and widths to meet the needs of your construction projects.
Corrugated metal decking is usually used for roofs. Smooth metal decking is suitable for flooring. The choice of metal decking depends on the specific needs of the construction project.
Advantages of Metal Decking
One of the benefits of metal decking is its strength. Different steel rebar sizes, which reinforce the decking, provide exceptional stiffness. This makes steel rebar ideal for multi-story buildings and structures that need a strong foundation.
Metal floor deck structures are also durable and resistant to corrosion and weathering. That makes metal decks a suitable choice for exterior applications.
Using Metal Decking for Concrete Floors
One of the most common uses of metal decking is in the construction of concrete floors. The metal floor deck makes the formwork to support wet concrete during the construction process.
Once you pour and cure the concrete, the metal decking becomes a permanent part of the structure. The metal floor decking can also work as a structural component. It can provide support and stability for a building’s floors.
Using Metal Decking for Mezzanine Floors
Metal decking is also used in the construction of mezzanine floors. Mezzanine floors are intermediate floors between the main floors of a building. They are often used in warehouses and other commercial and industrial buildings. Mezzanine floors create more storage space or accommodate extra office space. Metal decking is an ideal choice for mezzanine floors.
Using Metal Decking for Pedestrian Bridges
Another use of metal decking is in the construction of pedestrian bridges. Pedestrian bridges are structures that allow people to cross roads, rivers, or railways. Metal decking works well for pedestrian bridges because it’s durable and resistant to corrosion.
Reviewing the Benefits of Metal Floor Decking
Metal floor decking is a durable material with a range of applications in the construction industry. Now that you’re familiar with the benefits, you’re ready to find a metal company to suit your needs. When you’re ready to move forward, get in touch with the professional team at Bushwick Metals.
What Should You Look For in a Metal Deck Supplier?
Securing materials might feel like the most significant challenge if you’re building a commercial property. Coming out of the pandemic, the construction industry has faced challenges in getting materials for the job.
So, if you’re looking to buy metal decking, not only do you want quality products, but you also want to know the metal decking suppliers will get you what you need on time.
Nothing messes with a construction deadline like not having the materials you need. So, how do you decide on a local metal decking supply company? Read on to learn what you should consider when ordering your metal decking materials.
One factor to consider when looking for the best metal decking supplier is experience in the industry. You need them to be experts on their products so they can advise you and provide you with the most valuable information.
Experience means they can provide expert guidance about what you’ll need and how much of it. They can discuss your material options, so you know you’re using the right materials.
Don’t hesitate to ask about experience in the industry when you talk with metal decking suppliers. If they aren’t willing to talk about their experience in the industry, they probably aren’t the right choice.
Any construction project, from very small to large, has a budget that must be met. As you source materials for your construction project, you must pay attention to cost.
You need to get your metal decking at a cost that helps keep your budget in line. The metal decking supplier should provide information on available stock, the lead time to get it, and the best prices within your delivery window.
When you compare prices, make sure you’re comparing equal products.
Delivery on Time
Metal decking supplies, like most building materials, could be suffering shortages. Post-pandemic, the entire construction industry has faced material shortages.
A company could give you the best advice and the best prices. These promises won’t help you if they can’t deliver the goods.
Be concise about your volume and the date needed. Ensure the metal decking supplier has the inventory to promptly get the product to you.
Don’t be afraid to ask how quickly they’ll communicate if a supply issue arises before delivery.
Steel Deck Institute Certification
As you look to find metal decking suppliers, one thing that’s important to ask is if they have certification through the Steel Deck Institute (SDI).
SDI has provided industry certifications for almost 100 years. They establish the industry standards that help define steel decking materials’ design, engineering, and manufacturing.
Ask if the steel supplier is SDI certified. The certification helps to let you know that you’ll get top-quality materials and design through the manufacturing process.
Find Metal Decking Suppliers to Meet Your Needs
As you consider metal decking suppliers, use these criteria to help find one with the experience and knowledge to get you the best product promptly. Some start by considering the price, but these other factors can be just as important.
If you’re looking for metal decking supplies, we can help. Contact us today to request a quote and let us help you get the materials you need for your job.
Everything You Need to Know about Metal Decking Types and Usages
Ever wonder what’s beneath your feet when you’re standing on the top floor of a skyscraper, gazing at the cityscape? Chances are, it’s metal decking. Now, we’re here to pull back the curtains and reveal the unsung heroes of the architectural world – metal decking types.
They’re the robust backbone, the hidden titans holding up our urban jungles. So, let’s buckle up, because we’re about to uncover the marvel beneath our feet.
A World Beneath Our Feet: Metal Decking Types
We walk on them, we build on them, but do we really know what they’re made of? Let’s dive into the different types of metal decking that form the sturdy base of our structures.
Before we start exploring, let’s clear something up. When we talk about metal decking, the star of the show is usually steel. It’s strong, it’s durable, and it’s got that special something that makes it perfect for holding up our skyscrapers.
Steel decking is that kid in the neighborhood who’s good at everything. From multi-story buildings to your local supermarket, steel decking is always there, proving its strength and durability.
Hold up, though. Metal decking isn’t just about big, burly steel decks. It’s also about the specially designed metal floor decks that hold the dance floor at your favorite rooftop bar.
Metal Floor Deck
Metal floor decks might not look like much, but they’re the secret strength beneath your feet. They are there at every turn, supporting your weight as you dance the night away or simply walk around your office.
Uses of Metal Decking: The What’s and Why’s
Now that we’ve met some of the key players in the metal decking world, let’s see what they’re really made of.
A Solid Foundation
Think of metal decks as the trusted friend you can always rely on. They provide a rock-solid foundation for concrete floors and roofs, ensuring that our buildings are strong and stable. But that’s not all.
Metal decking isn’t just about brute strength. It’s also about providing protection and insulation to our buildings.
Insulation and Fire Protection
Like a true superhero, metal decking doesn’t work alone. It teams up with insulation to make our buildings resistant to fire and temperature changes. And let’s not forget that metal decks are all about durability.
They’re the silent warriors standing up to the forces of nature.
Remember the sandcastle that crumbled under the waves? Metal decking is the complete opposite. It’s built to withstand rain, wind, snow – you name it.
The Many Faces of Metal Decking
Just like people, not all metal decks are the same. They come in different shapes and sizes, each with its own unique strength and function.
Corrugated Steel Deck
This one’s like the strong, silent type in a romance novel. It’s all about the wave-like pattern that gives it an added touch of strength.
Composite Metal Deck
This is what happens when a metal deck and a concrete floor decide to team up. It’s all about getting the best of both worlds – the strength of metal and the durability of concrete.
Cellular Metal Deck
Ever admired the structural design of a honeycomb? That’s what cellular metal decking is all about. It boasts a unique design that makes it both strong and lightweight.
The Unseen Heroes of Architecture
So, there we have it – our deep dive into the world of metal decking types. Hidden yet impactful, they are the silent, robust heroes holding up our urban landscapes.
The next time you step into a building, spare a thought for the metal decking. It’s not just about steel and composite decks; it’s about the strength that makes our world stand tall. Quite the marvel, isn’t it?
Keen to learn more? Or maybe you’re interested in what we can offer you. Get in touch—we’d love to speak to you!
Steel Decking Buyers Guide
Did you know that steel is the world’s most recycled material?
While many people may not think of steel being a green material, using steel in construction can help reduce the carbon footprint of the entire project. As a 100% recyclable material, steel can cut construction costs, save time, and make your life easier at the same time. This makes it one of the most impressive, versatile construction materials available today.
Steel decking emphasizes these benefits, as you can use it for many different applications. Whether you’re looking for an efficient, durable roofing solution or extra reinforcement for your concrete floors, steel decking can come in handy. This is why it’s so important to understand steel decking and how you can use it for your project.
Want to learn more about how steel decking can help your construction project? Read on for a complete buyer’s guide on steel decking.
Steel decking is a metal sheet that has been prepared and customized for construction. This kind of metal sheet is designed to add both support and durability to concrete floors. However, this decking can also be used for siding and roof structures as well.
Steel decking is a great solution for concrete floors as it allows you to pour concrete directly onto the decking. The decking is held up by the steel structure itself, giving you space for the concrete.
This kind of decking can also be used in roof structures. The shape of the decking allows for weight to be distributed evenly. Many eco-friendly companies are also embracing this kind of decking for green roofs, as it makes for the perfect drainage structure.
The Versatility of Steel Decking
As mentioned above, steel decking is an incredibly versatile material. This is why construction companies around the world love using this material for their construction projects. Metal decking can be completely customized to give you the exact support you’re looking for.
Steel decking can be used for flooring, roofing, siding, and for various concrete products. This is because the design of the decking helps add strength and durability to the concrete itself. In this way, you don’t need to use as much concrete, saving you money in the process.
The core benefit of using steel is the strength of the material. However, steel is also incredibly light and recyclable. This means that you can store, transport, and even recycle the material.
Kinds of Steel Decking
Steel decking is a versatile building material that can be used in a variety of ways. There are a few kinds of steel decking available, each with its own unique benefits. Here’s a quick look at three popular kinds of steel decking.
1. Roof Decking
Roof decking is a premium steel sheet that’s perfect for all kinds of roofing structures. This decking is designed to withstand the elements, making it perfect for outdoor use. There are three different kinds of roof decking options: Type B, Type A, and Type N.
Type B deck comes with a balance of strength and economy. There are a few different finishes available, with the most popular options being G40, G60, and G90 coatings. The prime-painted finish is a great option to help protect the steel outdoors.
Type A deck is designed to be installed with thinner insulation. This kind of decking is typically used in repair projects and re-roofing. The purpose of this kind of deck is less on the strength side and more on the aesthetic structure itself.
Type N is twice as deep as Type B and is the best option when it comes to pure strength and durability. This is ideal for massive structures such as auditoriums and gyms. There are a few different coating options available, allowing you to protect the steel in the long run.
2. Composite Decking
Composite decking acts as a guide and form for you to fill your concrete. This kind of deck comes in three different variations, allowing you to find the perfect size for your project. The 1.5-inch deck is perfect for concrete floors, while the thicker 2-inch deck adds even more strength.
The 3-inch composite deck is the best option for larger buildings and structures. This is because the 3-inch design allows you to increase the overall strength and durability of the structure itself. As with the other decking options, you can also choose to finish the deck with prime-painted or galvanized coatings.
This helps improve the durability of the decking over the long run.
3. Form Deck
Form deck is typically used to add structural support for insulating roof-fill systems or concrete floors. This kind of deck is perfect for projects where concrete composite is not required. There are tons of different patterns that you can choose from, allowing you to find the ideal structure for your project.
The various patterns don’t just alter the aesthetic, they also help reduce the volume required to fill. This means that you can still boast an impressive strength-to-weight ratio.
The Benefits of Metal Decking
There are tons of benefits that come with metal decking. These benefits range from straight cost savings to structural benefits for your project itself. Here’s a quick look at the main benefits of using metal decking for your project.
1. Faster Installation
Metal decking is designed to stack on top of each other during storage and slot into place when used in construction. The design makes it simple and easy to work with, but also saves you tons of time. This is because you don’t need to stress about cutting or aligning the metal decking while you’re busy on site.
Instead, you can simply slide them into place and secure them to the structure. The strength of the decking itself provides you with enough support, allowing you to start pouring concrete in no time. This saves you tons of time and can shorten your overall construction time for the project.
2. Strength Ratio
Metal decking comes in a few different varieties. Depending on what you plan to use the decking for, there are thicker and thinner options available. The thicker options are ideal for floors and roofs that need to support more weight.
However, thin options are perfect for siding and aesthetic roofs that don’t need to support much vertical weight. What makes steel decking so impressive is that it still manages to stay durable and strong regardless of its weight. This results in a powerful strength-to-weight ratio that makes it one of the best construction materials out there.
With its strength-to-weight ratio, you can use the material for a variety of applications without worrying about its durability. While the metal sheets themselves may flex, the decking structure helps add rigidity back to the material. This helps it deflect wind with ease, making it the best material to support concrete structures.
Steel decking is incredibly strong and durable. This is because the structure itself helps to distribute weight evenly throughout the underlying structure. Whether you’re using the decking for concrete floors or roofing, the durability makes it a great investment.
The durability of steel exceeds its pure strength. This is because galvanized steel can withstand the elements better than most other construction products. This means that you don’t have to worry about rust or wear threatening the structural integrity of the building.
4. Stocking and Storage
Metal decking is designed in a uniform way. This means that you can easily stack and store metal decking in the corner of your room. Some premium distributors even allow you to store your decking with them until you actually need it, saving you space on-site as well.
5. Cost Saving
When it comes to managing a construction project, the financial side of things is incredibly important. This is what guides many decisions during the project itself. High-quality steel decking isn’t the cheapest option, but it does come with impressive financial benefits in the long run.
This is because the customization options, the storage solutions, and the durability of metal decking help make it the best solution out there. This material comes with all the structural benefits you need but also lasts incredibly long.
This means that you won’t have to worry about maintenance or repairs as often as you would with other materials. In the long run, this will help you save money on building maintenance and essential structural repairs.
How Is Steel Decking Made?
Steel decking is typically made from sheets of steel. These sheets are then processed through a machine to form the metal decking. This process can be customized to your exact needs, allowing you to get the exact style you’re looking for.
Distributors that offer custom metal decking have these machines in their facilities. This means that they can manufacture custom decking as soon as you order. This saves you time and money.
How to Find the Best Steel Supplier
Not all steel suppliers offer the same quality or service. This is why it’s so important to partner with a trustworthy, reliable steel supplier for your project. Here’s a quick guide on how to find the best steel supplier for your specific needs.
When it comes to sourcing steel for your projects, quality should always take priority. Not all steel is made the same, so take your time to look for the best quality steel. Don’t be shy to ask for samples or even custom samples before you make your final decision.
This way, you know exactly what quality of steel you’re getting for your project.
Industry approvals are an easy and efficient way to make sure that you’re buying quality steel products. Most major steel distributors will showcase their approvals on their website, allowing you to rest assured that you’re buying the best. While there may be cheaper alternatives, investing in approved steel products is always the best option in the long run.
Value Added Services
When you partner with a steel distributor, you should always take a close look at the services they offer. Some steel distributors simply sell and deliver steel products while others may offer customization options. Even if you don’t need custom steel components, partnering with a custom distributor can come in handy if you have last-minute changes.
As mentioned above, some steel distributors offer custom steel products. This means that if your project requires custom sizing or unique steel products, they will be able to deliver. Partnering with a supplier that offers this service can help streamline your supply chain as you can get all your steel products from a single source.
Having a single supplier comes with additional benefits as well. The most notable benefit is the overall costs. Since you’re buying everything from one place, you’re bound to get the best deal for all your steel needs.
The most important aspect of a business is customer service. This is because bad customer service can cause customers to turn away even if you have the best product. With this being said, always make sure that you’re working with a great team that can help support your project.
The best way to evaluate a company’s customer service is by looking through its online reviews. This gives you a first-hand look at how customers in the past have been treated.
Consider Steel Decking for Your Next Project
Steel decking is an incredibly versatile material that can help save time and cut costs during construction. The best part about using steel decking is that you can benefit from the added strength and durability while also reducing your overall carbon footprint. This is why construction companies from around the world love including steel in their projects.
If you’re looking for a trustworthy, reliable steel supplier, Bushwick Metals is one of the best in the industry. Whether you’re looking for standard steel components or custom steel products for your project, we’re here to help. Contact us today for more information.
The Pros and Cons of Custom Roll Formed Decking
The Pros and Cons of Custom Roll Formed Decking
The U.S. steel industry saw a 21% increase in production value in 2021, and this figure only continues to rise as the steel demand becomes higher. Most of the steel produced is used in construction, as it is valued for its reliability and versatility.
In custom roll formed decking, steel creates a durable roof and floor construction for both commercial and residential buildings.
Formed Deck In Use
Metal decking is used in buildings to support the insulation in a roof or to support the weight of concrete flooring. It has the added benefit of acting as a permanent steel foundation for concrete slabs.
The strength of the form deck is dependent on the depth of the panel; the deeper the panel, the more strength it provides. Take panel depth into consideration when planning for the thickness of the concrete slab.
Why Use Metal Decking?
There are many benefits to using metal decking over other materials, such as wood.
Slabs with metal decking have a superior strength-to-weight ratio, which allows the entire slab to be more lightweight, meaning fewer materials are used.
Using steel in construction will save you money. Building costs are lowered when less material is used in comparison with other options, and money is saved. With the durability of steel, maintenance costs are also lowered.
Buildings made from wood show wear and tear over time, whereas steel structures seem to have anti-aging properties. Standing up to the forces of nature and climate, steel requires very little maintenance. It is also resistant to pests, such as termites.
Steel is a very ductile material, which allows it to bend more easily under stress. This makes it an excellent choice in terms of building materials in a location more prone to earthquakes.
Safety is not as much of a concern when it comes to metal construction. Steel decking, with its integrated edge protection, offers an immediate, safe platform on which to work.
Quality control and the minimization of errors come with the ability to prefabricate structural steelwork. Cutting the material to specification prior to bringing it to the job site keeps the work running fast and smooth.
Steel is 100% recyclable, meaning that even as a building is in the demolition phase, the metal can be reused again as a building material or maybe in a completely different way.
As sustainability and efficiency continue to rise in interest and importance, the use of structural steel will become even more common. It is the perfect material to use in construction in a world that values dependable structures that can be built in a short amount of time.
Types of Steel
There are four general types of steel that comprise the larger structural steel category.
Carbon steel makes up approximately 90% of all steel production. There are three subtypes of carbon steel, which are low (containing about 0.3% carbon), medium (containing about 0.6% carbon), and high (containing about 1.5% carbon). Its appearance is dull and matte-like, but it is exceptionally strong.
Alloy steel is a mix of several different metals and tends to be cheaper and more resistant to corrosion than carbon steel.
It might not be a surprise that tool steel gets its name because this type of metal is most often used to make tools, especially hammers. This steel is resistant to heat and scrapes and is super hard and durable.
We hear about this type of steel a lot in our everyday households, with its use in silverware and cookware. It is also used a lot in hospitals and for exterior cladding of buildings. Stainless steel is very shiny and contains 10% to 20% chromium, making it very resistant to corrosion and malleable.
Custom Roll Formed Decking Options
Manufacturers using steel roll forming machines are able to produce various types of floor deck according to your needs. The steel can be rolled into various thicknesses, whether painted or galvanized.
Type B Floor Deck
Type B deck is the most used structural metal decking in the industry due to its light weight, easy installation, low cost, and strength. Its wide rib provides an excellent surface for various roofing materials.
Composite Floor Deck
Composite floor deck is metal floor deck that has a pattern embossed at regular intervals on its flutes, which gives concrete the ability to bond to the metal as the concrete cures. This makes the entirety of the structure stronger than the metal or concrete would be on its own.
Form Decking Finishes
Steel deck material is usually finished as either galvanized or painted, and either finish is achievable with a roll former.
The coating of galvanized metal is very durable and does not need painting for structural purposes, but is often desired for aesthetic purposes.
A prime-painted surface is meant as provisional protection to protect the steel during the installation period. It is considered a temporary coating rather than a finished product.
A Custom Fit
A major benefit of ordering deck from a company with a steel roll forming machine is that you can have it cut to any specific length you might need for your construction projects. This customization also comes with faster turnaround times, helping to meet project deadlines with ease.
The ability to order this material with the exact size specifications needed for a project means the deck is delivered to you exactly how you want it, when you want it.
A Formed Decision
When looking for metal decking to suit your building needs, finding a reputable company that can provide a custom fit is a must. With years of experience and a strong inventory of superior materials, Bushwick Metals has you covered.
Reach out today for your custom roll formed decking needs.
Corrugated Metal Decking For Concrete At Bushwick Metals
If you are pouring concrete, you need to know what kind of support will best serve your project. Companies and project managers interested in the ins and outs of corrugated metal decking might be surprised at the versatility and durability of this decking.
To give an overview of the applications, benefits, and installation of corrugated metal decking for concrete, we’ve got a quick guide for you.
So, let’s begin.
What Is Corrugated Metal Decking?
Decking provides support for concrete as it cures. Structural concrete is an integral part of residential and commercial construction. There are several types of decking used for such projects:
- Wood decking
- Steel decking
- Composite metal decking
- Corrugated metal decking
It’s important to understand that steel decking can be in either composite or corrugated metal form. We’ll cover this difference below. But, for now, let’s look at how wood and corrugated metal decking for concrete compare.
Corrugated Metal vs. Wood Decking
Structural concrete requires different levels of reinforcement depending on the concrete elements used. On average, concrete weighs between 140 to 150 lbs per cubic foot. This means the supporting decking must be able to support this weight. Wooden decking is designed for concrete slabs where the height of concrete does not exceed 6 inches.
Unfortunately, wood is not ideal for shoring large areas, especially for multi-story buildings where the concrete extends over several beams. Here, the reinforcement structure needs to support a lot of weight. Wood has a tensile strength of 0.65 MPa. In this regard, even at its lowest, the average tensile strength of steel is far superior at 200 MPa.
This is where metal decking forms have the advantage. Moreover, in terms of cost-effectiveness, steel is often the cheaper option.
Early 2022 saw a 26.7% rise (from $979 to $1336 per thousand feet) in monthly lumber prices, whereas steel prices dropped during the pandemic by 8%. This cost was no doubt inflated by rising timber prices due to increased tariffs, labor shortages, and mill closures.
Although these areas also affected the steel industry, in terms of the longevity of metal compared to steel, returns are usually better. Steel has an average lifespan of 35 years, with durable timber only reaching 15 to 25 years. Additionally, unlike wood forms that need removing after shoring, steel forms don’t need removing after curing the concrete.
Composite vs. Corrugated Metal Decking
Both corrugated and composite steel decking serve to reinforce concrete. Shape and finish characterize the difference between the two. Composite metal decking has a ribbed profile.
These are embossed dents in the metal. When the concrete is poured, the embossing gives the concrete an area to grip on as it cures. This significantly increases the structural integrity of the finished structure.
The ridges are flattened at the top and ends of their valleys and peaks with corrugated metal decking. The flat surface provides a larger area for the concrete to adhere to. The deeper the grooves, the thicker the slabs of concrete that can be applied. In turn, the strength of the finished support is greater. Corrugated metal is lightweight but remarkably rigid, meaning more concrete can be poured as needed.
Typically, corrugated steel is best for supporting short concrete slabs, whereas composite decking is for thicker or longer slabs. In terms of cost, composite decking can range from $400 to $800 per ton, with corrugated decking at $350 to $600 on average.
Uses of Corrugated Metal Decking
As mentioned, the primary use of metal decking is to provide temporary shoring for concrete slabs. In terms of combined applications, corrugated metal decking for concrete is suitable for:
- Wall panels
- Steel canopies
- Siding panels
In general, we see steel decking used in many applications. This is because it can be directly transported to construction sites as it has already precut according to application. This makes using steel decking easy and time-effective.
Types of Steel Form Decking Profiles
Different deck panels come with different profiles. These differences affect length, strength, and cost. Within these profiles, you can also specify different gauges. The lower the gauge, the heavier the weight. Heavier gauges prevent sagging between roof beams. The further the span between beams, the heavier the gauge will need to support the weight.
This is the most common decking profile. Type B forms are primarily used to support roofing. Its panels are usually corrugated with 1 and a half-inch deep ridges, 36 inches wide.
This type of profile is best for projects with a long span between beams. It has deep-set ridges of 3 inches giving it more strength to support increased beam distance. The width between ridges can be 24 or 36 inches, depending on the strength of support needed. Again, type N is primarily used for roofing.
Why Do You Need Corrugated Metal Decking for Concrete?
Steel decking, corrugated and composite, have many benefits. The most notable advantages include:
- High weight to strength ratio
- Low cost
- Easy to handle
- Quick to install
The next step is choosing the right supplier for the job. That’s the only way to ensure you’ll be able to capitalize on all these benefits.
Why Choose Bushwick Metals?
Bushwick Metals offers next-day delivery for a wide range of products, including corrugated metal decking for concrete.
For project managers and purchasing teams, we provide affordable inventory solutions. You can order when needed and cut hefty storage and inventory costs. We are a reliable vendor for expanded metal, grating, strips, cut plate, galvanized long products, beams, and more. We partner with businesses to offer a one-stop solution to all their steel sourcing.
So, why not contact us today to find out why we’re Northwest’s leading wholesale distributor.
How Much Does Commercial Metal Decking Cost?
If you’re ordering a quote for a commercial metal deck, the final price will be determined by a range of variables. For this reason, determining an exact metal deck price can be difficult. However, understanding the considerations that go into the price can help give an accurate project cost. Continue reading below to learn what those variables are and other relevant information.
Market Price of Steel
Steel prices often fluctuate, with heavy price changes happening in as little as a month. Since steel prices vary so quickly, you’ll want to act on any received quotes as soon as possible. If you have to postpone a metal deck project, you should get a new quote closer to your construction date. Otherwise, you risk being caught by surprise by higher costs than what was initially discussed.
Most commercial decks are created using Hot Dipped Galvanized Steel. The prices of this specific type of steel have been steadily rising over the last few years, thus making the costs of metal decks more expensive.
The steel decking material you plan to use for your project will also vary in price because each steel type has a different gauge. The “gauge” of a metal refers to its thickness, with thinner types obviously costing less than thicker ones. The higher the gauge of a metal type, the thinner it is.
If the cost of steel is high and you’d like to build a larger deck, using a thinner gauge can reduce costs. However, the gauges you can use will also depend on the required load-bearing capacity for your deck. Since lighter steel decks will support less weight, they may not be appropriate for certain projects. Standard steel gauges include 22 GA, 20 GA, 18 GA, and 16 GA.
The prices per square foot of each of these gauges can vary based on the general market price of steel, but their averages at current price levels are as follows:
|Gauge||Weight (lbs per square foot)||Price (per square foot)|
As you can see, using a thicker steel gauge for a larger deck can cost significantly more than using a thinner gauge. For example, building a 100-square-foot deck with 22 gauge steel would cost between $600 and $700 using the above averages. But, the same sized deck with 16 gauge steel would cost between $1,100 and $1,300. That’s a significant cost difference.
Size of Project
The most obvious consideration in your metal deck price is the size of your project. Once you’ve determined the previous factors, such as steel gauge and type, you can use the size to determine an accurate cost. Generally, there will be other materials necessary in these projects, so don’t forget to incorporate those costs into your overall price estimate, too.
Another factor you’ll need to consider is labor costs, which vary significantly based on location and company. If you plan on applying the metal decking yourself, you won’t have to worry about labor costs. However, this project is usually best left to professionals since it requires intimate knowledge of safe, efficient metal construction practices.
If you’re a project manager or purchasing coordinator who plans to hire someone to apply the metal decking, it’s a good idea to shop around for the best companies and local prices.
Remember, it’s not always good to pick the cheapest company. You’ll also want to verify the company you hire is licensed, insured, experienced, and reliable. Read online reviews and don’t be afraid to ask for verification of licensing and insurance. Once you’ve vetted two or more companies, you can choose the best quote between them.
Metal Decking Type
There are two common forms of metal decking used in roof projects, called B Deck and N Deck. Less common forms of metal decking are A Deck and F Deck. For floor decking, common types include B-36 Formlock, W2-36 Formlock, and W3-36 Formlock. The type of metal decking used can affect the price of your materials.
Roof Decking Types
B Deck is the most commonly used type and is primarily used to support a built-up roof system. You can find B Deck in gauges ranging from 22 to 16.
N Deck is used for when you have a long span condition more than ten feet. You can find this type of metal decking in gauges ranging between 22 and 16.
A Deck/F Deck
A Deck is also called “narrow rib decking” because it has narrowing space. This is an older type of decking and the narrow ribbing makes it weaker than modern types. F Deck is also an older decking type, although it is slightly stronger than A Deck. You’ll usually find these decking type used in repair projects when trying to match the existing decking on older buildings.
Floor Decking Types
This type of metal floor decking can accommodate slab thicknesses between 3.5 and seven inches. B-36 Formlock is most often used in short span conditions and can be found between 22 and 16 gauge.
This type of metal floor decking can accommodate slab thickness between four and eight inches. It can be found between 22 and 16 gauge.
This is the strongest type of metal floor decking and can support slab thicknesses between five and nine inches. Like other decking types, W3-36 Formlock comes between 22 and 16 gauge.
Get A Quote Today
Once you know your purchasing requirements, the best way to know your actual material costs is to get a free quote. Fill out our online contact form today to receive a free quote, or give us a call at 855-446-8735. We offer a range of options that can be customized to fit your project’s unique needs.
The Most Common Types Of Metal Decking For Industrial Construction
If you’re in the construction business, you’ve probably heard about steel, metal, q, and pan decking. You’ve likely also heard about how useful they are in structure construction. As such, you may consider purchasing some for your next project.
However, while you’re in the middle of shopping, you can run into a problem. There are many different types of metal decking, both for the roof and floor. With all these choices, it’s difficult to choose the right one for your project. If you want to learn the difference between these types, then read on. This guide will teach you all that you need to know.
What Are Metal, Steel, Pan, and Q Decking?
A metal deck is a type of metal sheeting. It appears corrugated, which means that it has grooves or ridges within it. Oftentimes, the depths of these grooves separate different steel decks from each other. Industry experts refer to metal decking by many other names. These include the aforementioned steel, q, and pan decking terms.
These terms used to apply to different decking types. Q decking, for example, referred to the specific types of metal deck used by the company HH Robertson. Nowadays, this is no longer the case. Some terms are used in certain regions more than others. You will hear ‘steel deck’ more often on the East Coast. ‘Metal deck’ is more of a West Coast term.
Purposes and Types of Metal Decking
Workers place decking in two locations in a building structure. These include the roof and the floor. Both roof and floor decking are constructed and used in slightly different ways. However, these two components share a similar purpose. Workers place them both over and affixed to joints or beams. Once there, the decking strengthens the building’s structure and makes it more durable. Form decking has a different use. This will be explained further in its section below.
Workers use roof decking where its title implies. Once they install the beams and joists of a building’s roof, they place roof decking over it. The metal sheet is then affixed to the building structure by welding, screwing, or fastening. After they finish this, they place other roof components on top of the decking structure. These include such features as insulation, shingles, and lightweight concrete.
You might also find this decking type used for steel canopies, trash gate enclosures, and mezzanines. When it’s used in this way, workers usually leave the decking structure bare. B Deck and N Deck are the two types of roof decking most commonly used in construction. A Deck and F Deck are available as well, but these are older, lesser-used models. The latter two tend to find use only in specialized construction projects.
Type B Deck
The grooves of a Type B Deck or B Deck measure 1.5 inches from the valley to peak. Single sheets of this type measure 36 inches wide. The shallower grooves of this deck make it weaker than the N Deck. This is why this deck is used for roof systems that span 10 feet maximum.
Type N Deck
The grooves of a Type N Deck or N Deck measure 3 inches from the valley to peak. Single sheets of this type measure 24 inches wide. The deeper grooves in this deck structure make it stronger than B Deck. Therefore, construction professionals use this type for roof structures that span more than 10 feet
N and B Deck Customizations
N and B Deck types can also have many different customizations. These include different finishings and additions. For example, we offer our B and N decks coated with galvanized or prime paint finishings. We also offer acoustic versions of these deckings that help to control sound.
Type A Deck
The grooves of a Type A Deck or A Deck measure 1.5 inches from the valley to peak. Single sheets of this type measure 36 inches wide. While this type sounds similar to the B Deck, there is a key difference. Each valley only measures 1 inch wide. B Deck valleys are 2.5 inches wide. Construction professionals do not usually use A Deck for new construction projects. Rather, they use it for repair jobs. We sell an A Deck made of steel which conforms to ASTM A653.
Type F Deck
The grooves of a Type F Deck or F deck measure 1.5 inches from the valley to the peak. Single sheets of this type measure 36 inches wide. F deck valleys are also different from B Deck. They measure about 1 7/8 inches wide. Like A Deck, professionals only use Type F Deck for repair work. We do not sell a Type F metal deck
The main difference between floor decking and roof decking is the embossments. These are trenches placed on the sides of each valley in the decking. With these, floor decking can more easily bond with heavier concrete. This feature makes it better for flooring. Once workers attach this decking to the beams of the house, concrete can be poured on top of it. The result is a strong floor that won’t collapse.
1.5, 2, and 3 inches
Like with the B and N Deck, the main difference between these three types is strength. Deeper grooves mean stronger decking. 1.5 inches is recommended for a 10-foot floor span; 2 inches for 12 feet; 3 inches for 14 feet.
Form decking is not as strong as floor and roof decking. As such, construction professionals shouldn’t use it where support is required. It should instead be used as a form to support concrete slabs while workers erect them. We offer several patterns of this decking type. These have been made to reduce the volume of fill and decrease erection time.
Decking Type Is Important
The differences between the types of metal decking may seem slight. However, choosing the wrong type for your construction project could lead to a collapse. Be sure to double-check the abilities and requirements of different decking to prevent this.
If you have questions about our decking types, please contact our customer service. We’ll be happy to help you as best as we can.